
Kickback is a common issue with engines, especially in cold weather. It occurs when fuel vapour and spark are present before the piston reaches top dead centre. This can be caused by a variety of factors, such as poor starting technique, poor carb sync, a weak battery, or a malfunctioning ignition module or flywheel starting trigger. In cold weather, moisture can cause malfunctions, and condensation can occur on the cold manifold due to low temperatures. To prevent kickback, it is important to ensure proper engine maintenance, including checking the starter gear clearance and timing, and taking precautions in cold and moist weather.
Characteristics and Values
| Characteristics | Values |
|---|---|
| Causes of kickback | Poor starting technique, poor carb sync, a weak battery, moisture in the ignition module or flywheel starting trigger, a broken flywheel key, clogged exhaust, poor compression, oil/fuel in the chamber, etc. |
| Solutions | Check the teeth of the flywheel and starter, adjust the valve clearances, disconnect the spark plug wire, remove the spark plug and pull the rope to expel oil/fuel, use a choke setup, preheat the engine in cold weather, etc. |
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What You'll Learn
- Kickback can be caused by a poor starting technique, poor carb sync, or a weak battery
- A weak starter motor or poor battery can cause kickback
- Kickback occurs when there is fuel vapour and spark before the piston reaches top dead centre
- Cold weather can cause kickback due to moisture in the ignition module or flywheel starting trigger
- Kickback can be caused by poor compression, which may be caused by oil/fuel in the chamber

Kickback can be caused by a poor starting technique, poor carb sync, or a weak battery
Kickback is a sudden reversed rotation of the engine during start-up. It can be caused by a defect in the engine starter train, such as poor starting technique, poor carb sync, or a weak battery.
Poor starting technique can refer to a number of things, such as not priming the engine properly, incorrect timing, or a weak starter motor. A weak starter motor can be caused by loose starter bolts, a weak battery, or a poor battery cable end or ground.
Poor carb sync can refer to a number of issues with the carburetor, such as a blockage, a leak, or a problem with the choke. A choke issue can be caused by user error, such as not following the correct starting procedure for cold weather. In this case, the throttle must be in a closed idle position when the choke is on, otherwise, the choke is useless.
A weak battery can refer to a battery that is old and needs to be replaced, or one that is not holding its charge. This could be due to a fault in the regulator or cable connection.
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A weak starter motor or poor battery can cause kickback
A weak starter motor may lack the torque to crank the engine. This could be due to a fault with the internal windings of the starter motor, bad brushes, or other electrical faults. Mechanical issues, such as bad bearings inside the starter or teeth no longer meshing in the starter or ring gear, can also cause problems. A weak or dead battery can also cause issues with starting your car. Corroded battery cables or improper installation, such as loose electrical cables, can cause similar symptoms to starter motor issues.
In addition, exposure to water can wash away lubricants, corrode metal parts, and short out electrical connections in the starter motor. Extreme temperatures can also cause batteries to fail sooner. Engine heat can also cause parts in starters to wear out faster.
To diagnose a weak starter motor or poor battery, you can try jump-starting your car. If the battery is low or the issue is electrical, the car may start. However, if the starter motor itself is faulty, a jump-start will only work intermittently. You can also check the electrical connections and cables between the starter, battery, and earth for any signs of corrosion or looseness.
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Kickback occurs when there is fuel vapour and spark before the piston reaches top dead centre
Kickback is a problem that can occur during the ignition process. Ignition timing is measured in degrees of crankshaft rotation before top dead centre (BTDC). When the ignition timing is off, the spark plug fires at the wrong time, causing the combustion process to be off. This can lead to decreased fuel economy as the engine has to use more fuel to compensate for reduced power.
To correct this issue, it is recommended to set the timing to 5 to 10 degrees ATDC (after top dead centre) for ease of starting. This can be done by advancing or retarding the timing of the engine. Advancing the timing will cause the spark plugs to fire earlier in the compression stroke, increasing the horsepower of the engine and raising the high-end power. On the other hand, retarding the timing will cause the spark plugs to fire later, reducing engine detonation.
It is important to note that the timing of the spark is crucial to maintaining high engine performance. If the spark plug fires too soon or too late during the compression stroke, it can cause engine knocking or damage to the engine over time. Therefore, it is recommended to adjust the timing within the recommended range to prevent kickback and ensure optimal engine performance.
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Cold weather can cause kickback due to moisture in the ignition module or flywheel starting trigger
Cold weather can cause kickback due to a variety of factors, one of which is moisture in the ignition module or flywheel starting trigger. When cold weather sets in, moisture can condense inside the ignition module or on the flywheel, leading to potential malfunctions. This is because cold temperatures can cause electronics to behave unusually, and even a small amount of water molecule freezing can cause issues.
To prevent kickback in cold weather, it is recommended to preheat the engine and components with a heater, especially in cold and moist conditions. This will help to evaporate any moisture that may have built up. Additionally, ensuring that the trigger at the flywheel is clean and free of moisture can help prevent issues.
Another factor that can contribute to kickback in cold weather is the use of a soft start, flywheel, and sprag clutch design. The original 912 sprag clutch design is considered weak, and the use of a soft start in cold weather may not be sufficient to prevent kickback. Upgrades to the sprag clutch design and the use of a more robust flywheel can help mitigate this issue.
Furthermore, cold temperatures can cause the fuel to condense on the cold manifold, leading to mixture leaning. To compensate for this, winter gasoline formulations are made more volatile. However, this can also contribute to kickback issues, especially if the engine is not properly maintained and upgraded.
In addition to moisture, kickback in cold weather can also be caused by a sheared flywheel key. This can lead to compression release issues and cause the spark to fire too early, pushing the piston back down as it tries to come up. Adjusting the valve lash can help mitigate this issue, ensuring that the compression release works correctly.
To summarise, cold weather can cause kickback due to moisture in the ignition module or flywheel starting trigger. Preheating the engine, ensuring clean and dry components, and considering upgrades to the sprag clutch design and flywheel can help prevent kickback issues in cold weather. Additionally, sheared flywheel keys and fuel condensation on cold manifolds can contribute to the problem, requiring further maintenance and adjustments.
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Kickback can be caused by poor compression, which may be caused by oil/fuel in the chamber
Kickback can be caused by several factors, one of which is poor compression. Compression is vital for an engine to operate, as it allows the air and fuel mixture to be ignited and for the engine to produce power. Poor compression can be caused by a variety of issues, including worn-out piston rings, cylinder leaks, and head gasket failure.
Worn-out piston rings can lead to compression loss as they are responsible for sealing the piston to the cylinder walls. Over time, the piston rings can become worn, especially at the Top Dead Center (TDC), where there is the least amount of lubrication and the highest frictional force. This wear can cause the piston rings to no longer seal tightly, allowing combustion gas to leak past the piston rings and resulting in poor compression.
Cylinder leaks can also contribute to poor compression. Normal engine wear and tear can cause leaks in the cylinders, allowing gases to escape instead of building up in the chamber. This results in a loss of energy and compression. Intake and exhaust valves can also face impairments due to overheated cylinders, causing them to not seat or close properly and leading to compression loss.
Additionally, head gasket failure can be a cause of poor compression. The head gasket separates the oil from the fuel and air mixture while allowing gases to move into the cylinder for combustion. If the gasket deteriorates or breaks, a gap can form, allowing gases to escape and causing compression loss. Head gasket failure is often attributed to engine overheating.
In summary, kickback can be caused by poor compression, which in turn can be the result of worn-out piston rings, cylinder leaks, or head gasket failure. It is important to address compression issues promptly to ensure the proper functioning of the engine.
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Frequently asked questions
There could be many reasons for this. Firstly, check if your battery needs to be jump-started or recharged. Other possible reasons include contaminated fuel systems, faulty carburettors, and thickening of diesel fuel in cold conditions.
It is recommended to let your car idle for at least 30 seconds to warm up. If your car is struggling to start, do not keep trying to crank it as this can kill the battery and cause the starter to overheat. Instead, engage the starter for no more than 10 seconds and then wait a minute or two before trying again.
Ensure that your car's sensors and engine control module are able to sense the conditions and make necessary adjustments by turning the key to the "on" position before fastening your seat belt and turning the ignition all the way on. Additionally, consider using a block heater before starting your car on very cold mornings.
Signs of a contaminated fuel system include a stuttering engine, particularly when accelerating, and a jerky feel to the car's power delivery. The engine may even cut out while driving.














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