
The flow rate of a fuel pump is determined by factors such as the engine's horsepower, fuel pressure, and voltage. A 255 LPH (Liters Per Hour) fuel pump is generally considered suitable for engines with 400 to 600 horsepower, assuming a standard fuel pressure of 43.5 PSI. However, the actual flow rate of the pump can vary depending on the specific pressure and voltage requirements of the engine. For example, at 80 PSI, a standard 255 LPH pump will flow around 132 liters per hour, while an equivalent high-pressure pump can flow over 210 liters per hour. Understanding the flow capability of a fuel pump is crucial when modifying an engine, as insufficient fuel flow can lead to catastrophic engine failure.
| Characteristics | Values |
|---|---|
| Manufacturer's rated free-flow capacity | 255 liters per hour |
| Standard baseline pressure test condition | 43.5 PSI (3 Bar) |
| Actual usable flow against typical system resistance at 43.5 PSI | 155-180 LPH |
| Flow rate at 80 PSI | 132 LPH (35 gallons) per hour |
| Horsepower range supported | 400-600 |
| Horsepower supported by a carbureted car at 10 PSI | 810 |
| Horsepower supported by a carbureted engine at 4-7 PSI | 40-70 |
| Horsepower supported by a typical GM LS engine at 58 PSI | 1450 |
| Horsepower supported by the Walbro GSS341, GSS342, and GSL392 fuel pumps | 500+ |
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What You'll Learn

A 255 LPH fuel pump flows 450 LPH at 35-112 PSI
The performance of a fuel pump is determined by its flow rate and operating pressure. A 255 LPH fuel pump will flow 450 LPH at 35-112 PSI. LPH, or litres per hour, is the manufacturer's rated free-flow capacity, which is the maximum volume the pump can move in an hour with zero resistance or restrictions in the system.
However, this rating is deceptive as fuel pumps must overcome system pressure to function. As pressure increases, the flow rate decreases. For example, a pump rated at 255 LPH at 0 PSI might only flow 150-170 LPH at 60 PSI. This is why it is important to look at the pump's flow chart, which will show how the flow rate drops as system pressure increases.
The amount of horsepower an engine has will determine how much fuel flow is required to support it. As horsepower increases, so does the volume of fuel required. A good estimator of volume to power is approximately 10 hp per gallon or 2.64 hp per litre. For instance, if a pump flows at 50 GPH, it should be able to support a 500 hp engine.
Different engines require different fuel pressures. A carbureted engine typically requires between 4 to 7 psi, while a typical GM LS engine runs on about 58 psi. It is important to know the maximum pressure your engine will require as fuel pressure significantly affects how much flow a pump can produce.
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A 255 LPH pump can support 400-600 HP
A 255 LPH (Liters Per Hour) fuel pump is generally considered suitable for supporting engine power levels in the range of 400 to 600 horsepower (HP) in naturally aspirated applications. This rating assumes a standard fuel pressure baseline of 43.5 PSI or 3 Bar and doesn't account for other critical system factors like voltage, fuel pressure regulator type, or resistance in lines and filters.
LPH refers to the manufacturer's rated free-flow capacity, which tells you the theoretical maximum volume the pump can move in an hour with zero resistance or restrictions in the system. However, in reality, fuel pumps must overcome system pressure to function effectively. As the required pressure increases, the actual flow rate decreases significantly. For example, a pump rated at 255 LPH at 0 PSI might only flow 150-170 LPH at 60 PSI, depending on the specific pump's design. Therefore, it is important to consider the "usable flow" at your system's required pressure, rather than solely relying on the free-flow rating.
The association between the 255 LPH pump and 400-600 HP can be understood through calculations and practical experience. At around 43.5 PSI, a decent quality new 255 LPH pump might deliver approximately 155-180 LPH of actual usable flow against typical system resistance. A 500 HP naturally aspirated engine might require around 150 LPH, while a 600 HP engine might need about 180 LPH. Thus, a 255 LPH pump can potentially support this range, although approaching 600 HP on a single pump pushes it close to its limit.
It is important to note that forced induction engines, which operate at higher pressures, typically require more fuel per HP. Therefore, for forced induction setups, a single 255 LPH pump may be suitable for less than 400 HP, and it is often recommended to add a second pump or choose a higher-flow unit for higher power levels. To ensure reliability and sufficient fuel flow, targeting 400-500 HP with one 255 LPH pump is common practice.
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LPH is the manufacturer's rated free-flow capacity
LPH, or litres per hour, is the metric by which a manufacturer rates a fuel pump's free-flow capacity. This is the theoretical maximum volume of fuel that the pump can move in an hour with zero resistance or pressure. In other words, it is the pump's peak potential in a perfect lab setting.
However, this rating can be deceptive. Fuel pumps must overcome system pressure to function. Modern fuel-injected engines, for example, require a specific pressure to ensure injectors spray fuel effectively. As the required pressure increases, the actual flow rate decreases significantly.
A 255 LPH fuel pump is generally considered suitable for supporting engine power levels in the range of 400 to 600 horsepower (HP) in naturally aspirated applications. This rating assumes a standard fuel pressure baseline of 43.5 PSI and doesn't account for critical system factors like voltage, fuel pressure regulator type, or resistance in lines and filters.
A pump rated at 255 LPH at 0 PSI might only flow 150-180 LPH at 43.5 PSI. This is because the "`usable flow` at your system's required pressure matters more than the free-flow rating.
It is important to look at a flow chart of whatever pump you decide to buy. As free flow, or even flow at a given pressure is only part of the equation.
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The flow rate decreases as system pressure increases
The relationship between flow rate and pressure is complex, and a variety of factors can influence it. Bernoulli's equation states that an increase in the flow rate of a fluid causes a decrease in its pressure, and vice versa. This means that if a fluid accelerates in a pipe, its pressure will decrease. Therefore, as system pressure increases, the flow rate decreases.
In plumbing systems, flow rate is the amount of water that passes through a pipe at any given time. The water flow in plumbing is determined by the pipe width and the pressure. Smaller pipes supply water at a lower flow rate than larger pipes. The pressure also affects the flow rate. The greater the water pressure, the greater the water flow rate.
The relationship between flow rate and pressure is important in fuel pumps. A 255 LPH (Liters Per Hour) fuel pump is generally considered suitable for supporting engine power levels in the range of 400 to 600 horsepower (HP). This rating assumes a standard fuel pressure baseline of 43.5 PSI or 3 Bar. However, the actual flow rate of a fuel pump decreases as the required pressure increases. For example, a pump rated at 255 LPH at 0 PSI might only flow 150-170 LPH at 60 PSI.
The flow rate of a fuel pump is crucial when modifying an engine for more power. Insufficient fuel flow can lead to lean conditions under load, which is a primary cause of catastrophic engine failure. Therefore, it is important to consider the "usable flow" at the required system pressure, rather than just the free-flow rating. By estimating the engine's fuel consumption at its target power level, one can determine if a pump has sufficient flow.
Additionally, other factors such as voltage drop to the pump, restrictions in the fuel system, pump age and wear, and injector dead time can also affect the flow rate of a fuel pump.
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A 255 LPH pump can support 500 HP+
A 255 LPH fuel pump is generally considered suitable for supporting engine power levels ranging from 400 to 600 horsepower (HP) in naturally aspirated applications. This rating assumes a standard fuel pressure baseline of 43.5 PSI or 3 Bar and does not account for other critical system factors such as voltage, fuel pressure regulator type, or resistance in lines and filters.
The relationship between a 255 LPH fuel pump and 500 HP+ is a nuanced topic that depends on various factors. Firstly, it's important to understand that the LPH (Liters Per Hour) rating of a fuel pump refers to the manufacturer's rated free-flow capacity, which represents the theoretical maximum volume the pump can move in an hour with zero resistance or system restrictions. In reality, fuel pumps must overcome system pressure to function effectively. The required pressure varies depending on the engine and fuel injection system, commonly ranging from 43.5 PSI to higher values for direct injection or boosted applications.
The crucial factor in determining the actual flow rate is the pressure at which the pump operates. As the required pressure increases, the flow rate decreases significantly. For example, a 255 LPH pump at 0 PSI may only deliver 150-180 LPH at 43.5 PSI and even less at higher pressures. Therefore, when considering the horsepower capability of a 255 LPH pump, it is essential to factor in the specific pressure requirements of the engine.
In the context of a naturally aspirated engine, a 500 HP engine typically requires approximately 150 LPH of fuel flow. A high-quality 255 LPH pump can provide around 155-180 LPH at 43.5 PSI, making it suitable for supporting a 500 HP engine under these conditions. However, it is important to note that approaching the upper limit of the pump's capacity may require careful consideration of other factors, such as voltage drop, restrictions in the fuel system, pump age, and the need for safety headroom.
Additionally, the type of engine and its fuel efficiency also play a role in determining the suitability of a 255 LPH pump for a 500 HP+ application. Forced induction engines, for example, tend to have higher fuel requirements per HP and often operate at higher pressures. In such cases, a single 255 LPH pump may become inadequate, and a higher-flow pump or a dual-pump setup may be necessary to ensure reliable performance.
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Frequently asked questions
A 255 LPH fuel pump is a high-pressure fuel pump that delivers 255 liters of fuel per hour.
A 255 LPH fuel pump typically operates at a base pressure of 43.5 PSI. However, the actual flow rate decreases as the required pressure increases. At 80 PSI, a standard 255 LPH pump will flow around 132 liters per hour, while a high-pressure version can deliver over 210 liters per hour.
In addition to pressure, factors such as voltage, fuel system restrictions, pump age, and injector dead time can impact the flow rate of a 255 LPH fuel pump. It is important to consider these variables when determining the suitable pump for your specific application.











































