Fuel Tank Liner: Where To Buy And What To Know

where to buy fuel tank liner

If you're looking to buy a fuel tank liner, there are a few options available to you. Firstly, it's important to note that fuel tank liners are typically used as a temporary solution, as they can fail over time, leading to clogged fuel lines and other issues. While they can be effective in sealing and cleaning fuel tanks, proper preparation and surface cleaning are crucial to ensure their longevity. One popular product is the POR-15 Fuel Tank Sealer, which can be purchased online from retailers like Amazon and O'Reilly Auto Parts. This product is known for its strength and resistance to various types of fuel, making it a common choice for those seeking a fuel tank liner or coating. Another option is to repair or replace the fuel tank by welding or brazing, although this requires professional expertise due to the associated risks.

Where to buy fuel tank liners

Characteristics Values
Online Retailers Amazon, O'Reilly Auto Parts
Brands POR-15, Damon Industries
Price $19.99 - $85.62
Volume 8 Ounces, 1 Pint, 1 Quart, 6 Gallons, 25 Gallons
Color Silver, Light Gray
Fuel Resistance Yes

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Buying fuel tank liners online

When it comes to buying fuel tank liners online, there are a variety of options available. Several factors should be considered when making a purchase decision. Firstly, it is important to assess the condition of your fuel tank and determine the extent of any issues such as leaks, rust, or corrosion. This will help you choose a suitable product that addresses your specific concerns.

One popular option for purchasing fuel tank liners online is Amazon. Amazon offers a range of fuel tank liners, such as the Northern Fuel Gas Tank Liner and Sealer, which is designed to seal leaks and prevent rust. It forms a flexible membrane that resists cracking or flaking, ensuring that it won't plug lines or cause engine damage when used correctly. Amazon provides detailed product descriptions, customer reviews, and ratings, making it easier to select the right product for your needs.

Another online retailer to consider is O'Reilly Auto Parts, which offers a selection of fuel tank liners and sealers. Their product range includes the POR-15 Fuel Tank Sealer, available in different volumes, that is fuel-resistant and comes with a manufacturer's defect warranty. O'Reilly Auto Parts allows you to filter and sort products based on price and brand, making it convenient to find options that fit your budget and preferences.

In addition to these options, there are other specialised websites that offer fuel tank liners and seal kits. One notable example is Red, White and Blue, an Australian company that provides comprehensive kits for repairing rusted and corroded fuel tanks. Their product has received positive reviews for its effectiveness in creating a tough epoxy finish, filling perforations, and providing clean inner tank surfaces. Red, White and Blue also offer prompt delivery and excellent customer service, making them a reliable choice for purchasing fuel tank liners online.

When buying fuel tank liners online, it is important to carefully read product descriptions, reviews, and instructions to ensure you select the most suitable product for your specific needs. Additionally, consider the shipping options and delivery times offered by the online retailer to make an informed purchase decision. By taking these factors into account, you can successfully purchase a fuel tank liner that meets your requirements and expectations.

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Fuel tank liners for motorcycles

Fuel tank liners are essential for motorcycle owners to prevent and resolve issues with rust and corrosion. Red White & Blue offers a highly recommended fuel tank liner and sealant kit that can repair rusted and holed tanks without damaging the paint or chrome plating. The kit includes a rust remover that can be reused to clean up other rusted parts. The company was founded by an industrial chemist who recognised the need for a high-quality tank liner that could improve upon other products on the market.

Motorcycle Fuel Tank Services also offers a gas tank restoration service that achieves 100% rust removal from the interior of the tank. They use Electrochemical Disintegration Machines (EDM) to leave the tank in a galvanetic state of cleanliness, ready for the vulcanising process. They also offer a gas tank sealer and permanent tank coating to protect new tanks and can add their fuel tank lining to pre-treated tanks to create a new tank coating.

In addition to these specialised services, Amazon offers a range of motorcycle fuel tank sealers, although the availability of these products may vary. It is worth checking the product pages for buying options and delivery details, as some items may have limited stock or offer free delivery on orders over a certain amount.

When choosing a fuel tank liner for your motorcycle, it is important to consider the condition of your tank and the specific requirements needed to restore or protect it. Some products may be better suited to severely rusted or corroded tanks, while others may be more suitable for preventative measures or minor repairs. It is also beneficial to read reviews and testimonials from other motorcycle owners to gauge the effectiveness and ease of use of the product.

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Fuel tank liner application process

The application process for a fuel tank liner depends on the product and the type of fuel tank you have. Here is a general step-by-step guide on how to apply a fuel tank liner, using the POR-15 Fuel Tank Sealer and KREEM Fuel Tank Liner as examples:

Preparation:

Before starting the application process, ensure your fuel tank is made of a compatible material. Both POR-15 Fuel Tank Sealer and KREEM Fuel Tank Liner are designed for metal tanks and are not suitable for plastic tanks. If your fuel tank contains plastic components, they should be removed before applying the liner. Additionally, the tank must be free from contamination, structurally sound, and free from loose rust and old sealers.

Cleaning:

Clean the fuel tank thoroughly to remove any contaminants. For POR-15 Fuel Tank Sealer, mix one quart of POR-15 Cleaner Degreaser with one quart of hot water and use this solution to clean the inside of the tank, removing any gum, varnish, or sludge. For the KREEM Fuel Tank Liner, ensure the inside of the tank has an oil-free surface without rust to ensure proper adhesion.

Etching and Rust Removal:

For POR-15 Fuel Tank Sealer, etch the metal for better adhesion of the sealer. Pour the entire bottle of POR-15 Metal Prep to dissolve rust, coat the tank with zinc phosphate, and etch the metal. If your tank has small pinhole leaks or old sealers, you may need to use a product like POR-15 Strip Gel to remove them before proceeding.

Application:

Follow the manufacturer's instructions for the specific fuel tank liner product you are using. For POR-15 Fuel Tank Sealer, after the tank is clean and prepared, drain and rinse the tank, then let it dry completely. Once dry, pour in the entire can of the sealer, coating all surfaces. Drain the tank again to remove excess sealer. For the KREEM Fuel Tank Liner, refer to the "how-to" brochure for detailed application instructions.

Post-Application Care:

After applying the fuel tank liner, follow any necessary post-application care instructions provided by the manufacturer. For example, POR-15 recommends using fuel preservation and stabilizer to keep your fuel system in proper working order and avoid "stale gas" problems. Always handle these products with care and wear appropriate protective gear, such as gloves, to avoid skin contact.

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Fuel tank liner removal

Preparation:

Before starting the removal process, it is crucial to gather the necessary tools and materials. These include protective gear such as gloves, eye protection, and a respirator, as well as cleaning supplies like a pressure washer, sandpaper, and a suitable cleaner or degreaser. Additionally, you will need a container to catch the drained fluid and materials to mask and protect the surrounding areas.

Fuel and Component Removal:

The first step is to remove the fuel from the tank. Drain the tank completely, ensuring that no fuel remains inside. This step is crucial for safety and to prevent any contamination during the cleaning process. After draining the fuel, proceed to remove any internal components within the tank, such as fuel pumps or other accessories.

Cleaning the Tank:

Once the tank is empty, it's time to clean it thoroughly. Start by using a pressure washer to remove large chunks of the liner and any debris. You can also use sandpaper to manually remove stubborn residues. It is important to ensure that the tank is completely dry before proceeding to the next step.

Removing the Liner:

To effectively remove the liner, you can utilize a combination of methods. One approach is to create a mixture of drywall screws or nails, and acetone or a similar solvent. Place this mixture inside the tank and shake vigorously. This process helps break up and loosen the liner. You may need to repeat this step several times, draining and rinsing the tank in between attempts, until you are satisfied with the results. Additionally, you can use gravel or small stones in place of drywall screws, along with a mixture of water and dish soap, to create a slurry that can be swirled around inside the tank to aid in liner removal.

Final Cleaning and Preparation:

After removing the liner, it is essential to clean the tank thoroughly once more. Rinse the tank multiple times with a soap and water solution, followed by rinsing with plain water. You can also use compressed air to ensure that all remaining debris and residue are eliminated. Finally, allow the tank to dry completely before proceeding with any further steps, such as applying a new liner or sealant.

It is important to note that this process may vary depending on the specific make and model of your vehicle. Always refer to your service manual for detailed instructions specific to your vehicle. Additionally, exercise caution when working with chemicals and solvents, and ensure proper ventilation during the process.

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Fuel tank liner alternatives

If you are looking for alternatives to fuel tank liners, there are a few options you can consider.

One option is to use a fuel tank sealer or coating, such as POR-15 Fuel Tank Sealer. This product creates a strong, impervious barrier that can protect your fuel tank against rust, corrosion, and ethanol fuels. It is designed for metal fuel tanks and is effective in sealing small pinhole leaks. Before applying this type of sealer, it is important to clean and prepare the tank properly, removing any loose rust, old sealers, or contaminants.

Another alternative is to weld and paint the fuel tank. This method involves welding any perforations or leaks and then painting the tank with a suitable paint, such as epoxy paint or Rustoleum All Surface Paint. Painting the fuel tank can provide a protective coating that helps to prevent rust and corrosion. It is important to ensure that the paint is compatible with the type of fuel you will be using, such as diesel or petrol.

Additionally, some people have found success with liquid tank liner/sealer, which is commonly used in the vintage motorcycle business. This product is applied to the inside of the tank and can provide a strong seal to prevent leaks. However, it is important to follow the instructions carefully and ensure that the tank is properly cleaned and prepared before application.

Finally, some fuel additives can be used to prevent rust and corrosion in your fuel tank. These additives can help to coat the inside of the tank and prevent the formation of moisture, which can lead to rust and corrosion. However, it is important to choose additives that are compatible with your fuel tank liner or sealer to avoid any potential issues.

When considering alternatives to fuel tank liners, it is important to keep in mind the type of fuel tank you have, the condition of the tank, and the specific issues you are trying to address, such as leaks, rust, or corrosion. Proper preparation and cleaning of the fuel tank are also crucial steps in ensuring the effectiveness of any alternative method you choose.

Frequently asked questions

You can buy a fuel tank liner from Amazon, O'Reilly Auto Parts, or POR-15.

POR-15 Fuel Tank Sealer is a good option, as it is formulated for metal and is impervious to all fuels, including diesel, E10 ethanol, and high-alcohol content fuels. It also stops rust, corrosion, and small fuel leaks.

First, ensure your tank is clean, drain the tank, and rinse thoroughly with water. Let the tank dry, then pour in the entire can of Fuel Tank Sealer. After all surfaces have been coated, drain the tank for about an hour to remove excess sealer.

It is important to follow the directions carefully when using a fuel tank liner. For example, with the POR-15 Fuel Tank Sealer, it is important to wear gloves and avoid getting the product on your bare skin. Additionally, ensure your fuel tank is free from plastic parts, contamination, and structurally sound before applying the sealer.

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