Replacing Fuel Neck In Scion Xb: Step-By-Step Guide

how to replace a fuel neck in a scion xb

If you need to replace the fuel neck in your Scion xB, you don't need to drop the fuel tank. The fuel filler neck is a separate part. To replace it, you just need to disconnect the rubber fuel hose and some vacuum hoses. You can find forums online dedicated to Scion xB owners and enthusiasts where you can ask for advice and tips on replacing the fuel neck and other parts.

shunfuel

Disconnecting the rubber fuel hose and vacuum hoses

Locate the rubber fuel hose and vacuum hoses: The rubber fuel hose is connected to the fuel neck, while the vacuum hoses are attached to various components in the engine bay. These hoses are typically located near the fuel tank and engine.

Gather the necessary tools: You will need a set of needle-nose pliers and a razor blade. These tools will help you to compress the clips and cut the hoses if necessary.

Relieve fuel pressure: Before disconnecting any hoses, it is important to relieve the fuel pressure in the system. Locate the fuel pump fuse and remove it. Then, crank the engine to release any built-up pressure.

Disconnect the rubber fuel hose: Using the needle-nose pliers, compress the pressure clip that secures the rubber fuel hose to the fuel neck. Once the clip is compressed, carefully pull the hose off the fuel neck. Place the hose aside, ensuring it does not leak any fuel.

Detach the vacuum hoses: Identify the vacuum hoses connected to the fuel system or nearby components. Gently pull them off their fittings or use the needle-nose pliers to detach them if they are secured with clips. Be cautious not to damage the hoses or the fittings.

Clean the disconnected hoses: Before reconnecting the hoses to the new fuel neck, ensure they are clean and free of any debris or residue. You can use a razor blade to carefully scrape away any built-up dirt or grease.

By following these steps, you will be able to safely and effectively disconnect the rubber fuel hose and vacuum hoses during the process of replacing the fuel neck in your Scion xB. Remember to work in a well-ventilated area and take the necessary precautions when handling fuel system components.

shunfuel

Removing the fuel rail assembly

To remove the fuel rail assembly from your Scion xB, you'll need to first locate the fuel pump fuse and remove it. Then, crank the engine to relieve any pressure in the system. Remove the negative battery terminal and the fuel cap.

At the firewall, you'll find a hard pipe connected to a plastic connector. Remove the cap from the connector and then squeeze the sides to pull it off. Next, remove the engine cover to access the fuel rail.

To disconnect the fuel line, locate the aluminium tube that curves around the head, where the rubber feed line is attached by a pressure clip. Use needle-nose pliers to compress the clip and pull off the hose.

Now, remove the coil packs and the cam cover. There may be an area of the cam cover that needs to be cut to allow the removal of the fuel rail, as it may prevent the fuel rail from being removed otherwise.

Finally, remove the bolts holding the fuel rail in place and lift it out, along with the injectors. If you're reusing the connector, cut the hose just short of the connector, and then use a razor blade to cut the remainder of the hose horizontally, peeling it off the connector.

shunfuel

Locating the fuel pump fuse

To locate the fuel pump fuse of your Scion xB, you can start by checking the engine compartment fuse box. Here, you'll find a fuse and a relay marked EFI, but these are typically not related to the fuel pump.

The fuel pump relay is likely powered through the EFI fuse in the same block. This means that the EFI relay powers the C/OPN relay, found in the instrument panel block by the driver's left leg, which then sends power to the fuel pump.

Therefore, to locate the fuel pump fuse, you should first check the EFI fuse and relay in the engine compartment fuse box. If they are functioning correctly, you can then move on to testing the C/OPN relay in the instrument panel block. By checking these components in this order, you can effectively locate and diagnose any issues related to the fuel pump fuse and relay system in your Scion xB.

shunfuel

Removing the negative battery terminal

To remove the negative battery terminal, you will need to first locate the fuel pump fuse and remove it. Then, crank the engine to relieve the pressure. Next, remove the negative battery terminal, followed by the fuel cap. Locate the hard pipe and plastic connector at the firewall, and remove the cap on the connector by pulling it off. Squeeze the sides of the connector and pull it off as well. Proceed to remove the engine cover, and you will see the bolts that hold the fuel rail down. You can now move on to the next steps of replacing the fuel neck in your Scion xB.

shunfuel

Removing the fuel cap

To remove the fuel cap from your Scion xB, start by locating the fuel pump fuse and removing it. Next, crank the engine to relieve any pressure in the fuel system. Remove the negative battery terminal. You will then need to locate the hard pipe and plastic connector at the firewall. There should be a cap on the connector that you can pull off. After removing the cap, squeeze the sides of the connector and pull it off.

Now that you have accessed the fuel system, you can proceed to remove the fuel cap. It is important to note that working with fuel and fuel systems can be dangerous, so ensure you take the necessary precautions and refer to a professional mechanic if you are unsure about any part of the process.

Frequently asked questions

No, you don't. It's a separate part. Just disconnect the rubber fuel hose and some vacuum hoses.

Some owners have reported issues with smoke coming out of the gas cap during a smoke test, indicating a problem with the seal. This could be due to a dent in the outer ring of the filler neck, preventing the cap from sealing properly.

Yes, some owners have reported success with fuel caps purchased from local auto parts stores or online retailers like Amazon. However, it's important to ensure that the replacement cap seals properly to avoid any issues.

The fuel door is typically attached with two black rivets or buttons. To remove it, you will need to carefully drill out the rivets or grind away the buttons. You can then purchase replacement rivets from a dealership.

To replace a fuel injector, you will need to locate and disconnect the fuel line. This may involve removing the fuel rail assembly, which requires disconnecting the rubber fuel hose using needle-nose pliers. You may also need to remove the coil packs and cam cover for easier access.

Written by
Reviewed by
Share this post
Print
Did this article help you?

Leave a comment