Replacing Fuel Tank On Craftsman Lawn Tractor: Step-By-Step Guide

how to replace fuel tank on craftsman lawn tractor

Replacing the fuel tank on a Craftsman lawn tractor is a task often left to professionals, but it can be done at home with some time and effort. The process involves siphoning fuel, removing the mower's fender assembly, manipulating the fuel line, and reassembling the parts. Online resources, such as the Sears service website, offer detailed instructions and parts diagrams to guide users through the process. By following these steps and paying close attention to safety precautions, individuals can successfully replace the fuel tank on their Craftsman lawn tractor.

Characteristics Values
Difficulty Medium
Required Tools Hand siphon, socket wrench, Phillips screwdriver, clamp tool, rubber grease or silicon spray
Steps 1. Siphon fuel from the tank into a gas can. 2. Lift up the tractor seat. 3. Remove nuts and bolts along the fender assembly with a socket wrench. 4. Remove the fender assembly. 5. Move the fuel line away from the tank and secure with a clamp tool. 6. Detach the fuel line from the tank using a Phillips screwdriver. 7. Lift the tank out. 8. Insert the new tank and reattach the fuel line. 9. Reassemble the fender assembly and secure with nuts and bolts. 10. Fill the new tank with fuel and lower the tractor seat.

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Siphon fuel from the tank

Siphoning fuel from the tank of your Craftsman lawn tractor is a crucial step in the fuel tank replacement process. Here is a detailed, step-by-step guide on how to siphon fuel safely and effectively:

Before beginning, ensure you have the necessary tools, including a hand siphon, a gas can, and a socket wrench. These tools will make the fuel siphoning process much easier.

First, locate the fuel tank and the fuel line attached to it. The fuel tank is typically positioned under the seat of the Craftsman lawn tractor. To siphon the fuel, use the hand siphon to carefully draw the fuel out of the tank and transfer it into the gas can. This process may take a few minutes, depending on the amount of fuel in the tank. Ensure that you are in a well-ventilated area and take the necessary precautions to avoid any spills or accidents.

Once the fuel is removed, securely clamp the end of the fuel line to prevent any leakage. You can use a clamp tool for this step. Now, carefully lift the fuel tank out of the mower and set it aside. It is important to be cautious during this step to avoid any potential damage to the surrounding components.

With the fuel tank removed, you can now prepare for the next steps in the replacement process. Remember to refer to the specific instructions for your Craftsman lawn tractor model, as there may be slight variations in the fuel tank replacement procedure.

By following these instructions, you can successfully siphon fuel from your Craftsman lawn tractor's tank and make your way towards installing a new fuel tank. Always exercise caution when handling fuel, and ensure that you have the necessary tools and safety equipment before beginning any maintenance or repair work.

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Remove the mower's fender assembly

Removing the mower's fender assembly is a crucial step in replacing the fuel tank on a Craftsman lawn tractor. Here is a detailed guide on how to do it:

First, locate the nuts and bolts along the tractor's fender assembly, which is connected to the bottom of the mower frame. These nuts and bolts are typically found between the inner side of the fenders and the gas tank on Craftsman models. To remove them, use a socket wrench. Loosen and remove all the nuts and bolts securing the fender assembly in place.

Next, carefully lift the rear of the fender assembly and slide it towards the back of the tractor. This will detach it from the mower frame. If there are any knobs or covers protruding through the guard, remove them beforehand. Additionally, you may need to remove or adjust the rear wheels to create more space to work comfortably.

Once the fender assembly is loose, pay attention to any wires or cables that might be connected to it. Carefully disconnect or detach them before completely removing the fender assembly. It is important to be gentle and patient during this process to avoid damaging any other components.

After all, the connections have been disconnected, and you can now lift and remove the fender assembly. Place it in a safe area, as you will need to reinstall it later. Remember to keep the removed nuts and bolts organised and within reach for when you need to reassemble everything.

Finally, before proceeding to the next steps of fuel tank replacement, ensure that you have drained the fuel from the tank and disconnected the fuel lines, as mentioned in the previous steps. This will prevent any spillage or leakage during the rest of the process.

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Disconnect the fuel line

Disconnecting the fuel line of your Craftsman lawn tractor is a crucial step in replacing the fuel tank. Here is a detailed, step-by-step guide to help you safely and effectively complete this task:

Before beginning any work on your tractor, it is essential to ensure that you have removed the fuel from the gas tank. Use a hand siphon to transfer the fuel to a gas can. This step will reduce the risk of spillage and ensure a safer working environment.

Now, locate the fender assembly, which is connected to the bottom of the mower frame. The fender assembly is the rear mudguard of your tractor, and it needs to be removed to access the fuel line. Start by lifting the back of the fender assembly and then sliding it out towards the rear of the tractor. You may need to remove any knobs or covers that protrude through the guard. Additionally, if there are any pedals attached to the fender, they will need to be detached as well.

Once the fender assembly is removed, you will have better access to the fuel line. It is important to note that the fuel line should have been drained beforehand to avoid spillage. Get under the mower and locate the fuel line. It is connected to the gas tank, and you will need to move it away from the tank carefully to ensure no fuel spills. Use a clamp tool to hold the fuel line in place, several inches away from the gas tank.

At this point, you should see a screw that secures the fuel line to the gas tank. Use a Phillips screwdriver to remove this screw carefully. By doing this, you will be able to separate the fuel line from the gas tank. Please note that some Craftsman riding tractor models might not have the fuel line attached to the gas tank.

After removing the screw, you can now safely pull the fuel line away from the gas tank. Ensure that you handle the fuel line with care to avoid any damage. Inspect the fuel line for any signs of wear or damage and consider replacing it if necessary.

In conclusion, disconnecting the fuel line on your Craftsman lawn tractor is a straightforward process that can be accomplished with basic tools and careful attention to safety. Always remember to work in a well-ventilated area and wear appropriate protective gear when handling fuel or working with power tools.

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Lift out the old tank

Once you have siphoned the fuel from the tank into a gas can, removed the fender assembly, and moved the fuel line away from the tank, you are ready to lift out the old tank.

First, lift the gas tank up and move the tractor's fuel line out several inches. Then, use a clamp tool to hold the fuel line in place. Now, use a Phillips screwdriver to remove the screw that secures the fuel line to the gas tank. Your Craftsman riding tractor may or may not have a fuel line attached to the gas tank.

If there is a fuel line attached, ensure that it is moved away from the gas tank to avoid any spillage. Now, lift the old gas tank up and out of the tractor. Be careful not to spill any remaining fuel inside the tank.

If there is no fuel line attached, simply lift the old gas tank up and out of the tractor. Again, be careful not to spill any remaining fuel.

Now that the old tank is removed, you can lower the new replacement gas tank into the tractor. Ensure that the new tank is the same size as the one you removed. Reattach the fuel line, if applicable, by screwing it into place with your Phillips screwdriver.

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Reassemble the mower

Once you have successfully removed the old fuel tank and inserted the new one, you can begin reassembling the mower.

First, you will need to reconnect the fuel lines, ensuring that there is no spillage. Use a clamp tool to hold the fuel line in place, and reinsert the screw securing the fuel line to the gas tank with your Phillips screwdriver.

Next, you can set the fender assembly back into place, securing it against the gas tank with the nuts and bolts you removed earlier. Tighten these with your socket wrench.

Now, refill the new tank with fuel, and lower the driver's seat back into position.

Finally, ensure that you dispose of the old fuel tank and any fuel you removed at the beginning of the process in a safe and environmentally friendly manner.

Frequently asked questions

Use a hand siphon to remove the fuel from the gas tank and put it in a gas can.

Lift up the seat of your Craftsman tractor.

Remove the nuts and bolts along the tractor's fender assembly, which is connected to the bottom of the mower frame.

They are located between the inner side of the fenders and the gas tank on Craftsman models.

You will need a socket wrench to remove the nuts and bolts.

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