Replacing The Fuel Pump In A 2003 Honda Element: Step-By-Step Guide

If you're looking to replace the fuel pump on your 2003 Honda Element, you've come to the right place. This compact crossover SUV, known for its quirky looks and highly-rated utility, has a dedicated community of enthusiasts who are happy to share their knowledge and experience. In this guide, we'll walk you through the process of replacing the fuel pump, from accessing the pump to testing for leaks. We'll also explore the signs of a failing fuel pump, so you can identify when it's time to replace it. Additionally, we'll provide estimates for parts and labour, as well as recommendations for where to purchase the necessary components. So, whether you're a seasoned mechanic or a novice, we'll give you the tools and information you need to tackle this repair project with confidence.

Accessing the fuel pump

To access the fuel pump of a 2003 Honda Element, you will need to remove it from the tank through an access panel above the tank in the passenger compartment. In some cases, there may not be an access panel, in which case the fuel tank must be lowered from the vehicle to gain access to the pump.

• Locate the access panel: The access panel is usually found above the fuel tank in the passenger compartment. In the case of the 2003 Honda Element, it is accessed from the floor, under the mat, just behind the driver's seat.
• Remove the access panel: Using the appropriate tools, carefully remove the access panel to expose the fuel tank and pump assembly.
• Drain the fuel: Before proceeding, it is important to drain the fuel from the tank to avoid spills or accidents.
• Disconnect fuel lines and electrical connections: Before removing the fuel pump, disconnect all the fuel lines (supply and return hoses) and EVAP system hoses, as well as any electrical connections to the pump.
• Lower the fuel tank (if no access panel): If your vehicle does not have an access panel, you will need to lower the fuel tank to access the pump. Be sure to support the tank properly to avoid damage or spills.
• Remove the fuel pump: Once you have access to the pump, carefully remove it from the fuel tank. Take note of any brackets or mounting hardware that need to be removed or transferred to the new pump.

It is important to note that working with fuel systems can be dangerous, and proper safety precautions should be followed. Always refer to the vehicle's repair manual or seek the assistance of a qualified mechanic if you are unsure about any part of the process.

Removing the old fuel pump

To remove the old fuel pump from your 2003 Honda Element, you will first need to locate it. In this model of car, the fuel pump is located inside the fuel tank. You can access the fuel pump through an access panel in the passenger compartment or by removing the tank from the vehicle.

If your 2003 Honda Element has an access panel, you will need to remove it to reach the fuel pump. This is usually located above the tank in the passenger compartment. Once you have located the access panel, remove it to access the fuel pump.

If your car does not have an access panel, you will need to drain the fuel from the tank and then lower the fuel tank from the vehicle to access the pump. Be sure to follow all safety precautions when handling fuel.

Once you have accessed the fuel pump, the next step is to disconnect the supply and return hoses, as well as any EVAP system hoses and electrical connections. These will need to be carefully removed to avoid any damage.

At this point, you should be able to remove the old fuel pump from the fuel tank. It may be necessary to remove any brackets or mounting hardware that secures the pump in place. Be sure to note the positioning of the pump and any attached parts so that you can install the new pump correctly.

It is recommended to replace the fuel filter when replacing the fuel pump. This will help ensure the proper functioning and longevity of the new pump.

Installing the new fuel pump

To install the new fuel pump, first, attach any reusable brackets and pick-up screens to the new pump. Then, install the new pump, ensuring that the positioning is correct and the hose isn't pinched. Re-establish all hoses and electrical connections.

Next, add fuel to the tank and run the engine to test for leaks. If you have an in-line external filter, it is recommended to replace it. Keep the gas tank at least a quarter full to maximize the life of the new fuel pump.

Additionally, if the fuel tank was lowered during the repair, check the fuel tank straps and fasteners for excessive corrosion and replace them if needed.

Testing the new fuel pump

• Access the Fuel Pump: To begin testing, you'll need to access the fuel pump, which is located inside the fuel tank of your Honda Element. Refer to the previous steps in the fuel pump replacement procedure for your specific vehicle to safely access the pump.
• Check for Leaks: Before starting the engine, carefully inspect the fuel pump and its surrounding components for any signs of leaks. Ensure that all hoses and connections are securely attached and free of any fuel leaks.
• Start the Engine: Once you've confirmed that there are no visible leaks, attempt to start the engine. A properly functioning fuel pump should provide a steady flow of pressurized fuel to the engine, allowing it to start smoothly.
• Listen for Abnormal Noises: With the engine running, pay close attention to any unusual noises coming from the fuel tank area. A new fuel pump should operate quietly, so if you hear any strange noises, such as whirring or humming sounds, it may indicate an issue with the pump or its installation.
• Monitor Engine Performance: Observe the engine's performance while it's running. A properly functioning fuel pump will deliver the correct amount of fuel to the engine, resulting in smooth and stable operation. If the engine stalls, struggles to maintain speed, or exhibits signs of overheating, it could be indicative of a fuel pump issue.
• Check the Fuel Pressure: Using a fuel pressure gauge, measure the fuel pressure in the system. The fuel pump should maintain the specified fuel pressure for your Honda Element. Refer to your vehicle's specifications or consult a repair manual to determine the correct fuel pressure reading.
• Road Test: If the initial tests show no issues, take your Honda Element for a road test. Drive the vehicle at different speeds and pay attention to its performance. Notice whether the engine hesitates, stalls, or struggles during acceleration or when maintaining speed. A properly functioning fuel pump should ensure smooth and responsive driving.
• Re-inspect the Fuel Pump: After the road test, re-inspect the fuel pump and its components for any signs of leaks or damage. Ensure that all hoses and connections are still secure and that there are no fuel vapors or odors present.
• Compare with Known Good Vehicle: If possible, compare the performance of your Honda Element with a similar vehicle known to have a good fuel pump. This can help identify any subtle differences in performance that may be attributed to the new fuel pump.
• Consult a Professional: If you have any doubts or concerns about the fuel pump's performance or if you encounter any issues during testing, don't hesitate to consult a qualified mechanic or a Honda dealership service center. They can provide expert advice and ensure that your vehicle is safe to drive.

Remember, safety should always come first. If you notice any leaks, abnormal noises, or unusual engine behavior during testing, immediately address the issue and ensure that your vehicle is in safe operating condition before driving.

Cost of replacement

The cost of replacing the fuel pump on a 2003 Honda Element varies depending on your location and whether you go to a dealer or an independent service centre.

The dealer will use top-quality manufacturer-recommended parts and have a high level of training and knowledge, which is reflected in their labour rates. An independent service centre, on the other hand, may use non-official or aftermarket parts and have lower labour rates.

The average cost of replacing the fuel pump on a 2003 Honda Element is $827.69 - $1215.18, with $257 for parts and $175 for labour.

However, some people have reported being quoted $1000 by a mechanic to replace the fuel pump on their 2003 Honda Element, while others have purchased the fuel module for $300 from a parts store or $70-$225 on Amazon and replaced it themselves in under an hour.

Frequently asked questions