
Replacing the fuel pump on a 1999 GMC Yukon can be a challenging task. While some people opt for professional help, others choose to do it themselves to save money. The process involves safely supporting the Yukon on jack stands, disconnecting the negative battery cable, relieving the fuel system pressure, and raising the vehicle. One must also loosen the filler neck hose clamp, disconnect the fuel tank filler neck, support and lower the fuel tank, and clean all fuel pipe connections before disconnecting them. Additionally, there are challenges associated with disconnecting the fuel lines from the pump, such as choosing the correct tool for the job.
Table showing characteristics of how to remove the fuel line on a 99 Yukon intake pump
| Characteristics | Values |
|---|---|
| Difficulty level | Medium-Hard |
| Time taken | 92 minutes |
| Tools required | Jack stands, disconnect tool |
| Steps | 1. Lift and support Yukon on jack stands. 2. Disconnect negative battery cable. 3. Relieve fuel system pressure. 4. Loosen filler neck hose clamp and disconnect from fuel tank. 5. Support, loosen and remove fuel tank. 6. Clean all fuel pipe connections. 7. Disconnect fuel feed and vapor hoses. 8. Disconnect electrical connections. |
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What You'll Learn

Safely supporting the Yukon on jack stands
To safely support the Yukon on jack stands, it is important to follow some crucial steps to ensure your safety and the stability of the vehicle. Firstly, ensure that you have a high-quality floor jack that is properly rated for the weight of the vehicle. Place the vehicle on a flat surface, and refer to the vehicle's manual to identify the correct jacking points. This is essential for safety and stability.
Next, if your vehicle has an automatic transmission, put the car in park. If it is a manual transmission, put it in first gear. Engage the parking brake to ensure the vehicle remains stationary. Use wheel chocks as an additional safety measure to prevent the vehicle from rolling.
Now, you can begin the process of jacking up the Yukon. Position the floor jack directly under a lifting point, covering as much of the jack point's center as possible while leaving enough space for the jack stand. Lift the vehicle until it is slightly above the desired height, then slide the jack stands into place, ensuring they are directly under the lifting points. Check that the jack stands are secure and can bear the weight of the vehicle.
Once the jack stands are in place, slowly release the hydraulic pressure from the floor jack. Ensure that the vehicle's weight is resting securely on the jack stands. Give the vehicle a few light shoves to verify that it is stable and will not shift or roll. If everything is secure, you can now safely perform the required maintenance on the Yukon. Remember to always exercise caution when working on a vehicle supported by jack stands.
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Disconnecting the negative battery cable
Locate the Negative Battery Cable: Before you begin, make sure you have a basic understanding of the location of the negative battery cable in your 99 Yukon's engine compartment. This will help you identify the specific cable that needs to be disconnected.
Gather the Necessary Tools: In most cases, you won't need any specialized tools to disconnect the negative battery cable. However, it's always a good idea to have a basic tool kit on hand, including gloves and eye protection for safety.
Park the Vehicle and Engage the Parking Brake: Choose a safe, flat workspace to park your Yukon. Engage the parking brake to ensure the vehicle remains stationary while you work.
Turn Off the Engine: Make sure the engine is completely turned off before proceeding. This is an important safety precaution as you'll be working with electrical components.
Identify the Negative Battery Cable: Refer to your 99 Yukon's manual or a trusted repair guide to accurately identify the negative battery cable. It is typically black and connected to the negative terminal of the battery.
Loosen the Cable Connection: Using the appropriate tool, loosen the connection at the battery terminal. You may need to use a wrench or a socket that fits securely over the nut. Be careful not to strip the threads during this process.
Disconnect the Cable: Once the connection is loose, carefully remove the cable from the battery terminal. It's important to only touch the insulated portion of the cable to avoid any electrical hazards.
Secure the Cable: After disconnecting the cable, make sure to secure it away from the battery to prevent accidental contact or arcing. You can use a cable tie or a non-conductive clip to hold it in place.
By following these steps, you'll successfully disconnect the negative battery cable, allowing you to proceed with removing the fuel line on your 99 Yukon intake pump. Remember to exercise caution when working with electrical components and always refer to a trusted repair manual or seek professional assistance if you have any doubts.
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Relieving the fuel system pressure
To relieve the fuel system pressure, you must first lift and securely support your Yukon on jack stands. It is best if your tank is almost empty. Disconnect the negative battery cable. Next, raise the vehicle and loosen the filler neck hose clamp at the fuel tank. Disconnect the fuel tank filler neck from the fuel tank. Support the fuel tank and loosen the tank straps, removing the insulator strips if your vehicle is equipped with them.
With the help of an assistant, lower and support the fuel tank and shield. Before disconnecting the fuel pipes to avoid possible contamination of the fuel system, clean all fuel pipe connections and surrounding areas. Disconnect the fuel feed and vapour hoses, as well as the electrical connections at the sender. Remove the fuel tank straps and then the fuel tank, placing it in a suitable work area.
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Disconnecting the fuel tank filler neck
To begin disconnecting the fuel tank filler neck, open the vehicle's hood and disconnect the negative terminal of your battery. This step is essential to disabling the power to the fuel pump or sending unit. Once this is done, you can proceed to raise the vehicle using a floor jack. Lift the vehicle at its specified jacking points until the wheels are completely off the ground. This step will provide you with the necessary access and space to work on the fuel tank filler neck.
After the vehicle is securely raised, place jack stands under the jacking point locations and lower the vehicle onto them. The jacking points for most modern cars are typically on the pinch weld just under the doors along the bottom of the car. However, it is always recommended to refer to your vehicle's owner's manual for the proper jacking locations. At this point, you can open the fuel door to access the fuel filler neck and begin the disconnection process.
Remove the mounting screws or bolts attached to the cutaway, and then carefully remove the fuel filler cap cable from the fuel neck and set it aside. With the fuel filler cap cable removed, you can now focus on the fuel tank itself. Reach up on top of the fuel tank and locate the harness attached to it. This harness is typically for the fuel pump or sending unit on older vehicles. Disconnect this harness from the connector to further loosen the connection between the fuel tank and the filler neck.
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Disconnecting the fuel feed and vapor hoses
Begin by raising the vehicle and safely supporting it on jack stands. It is recommended to have an almost empty tank before starting this process, as a full tank can be heavy and challenging to work with. Once the vehicle is securely lifted, locate the fuel feed and vapor hoses connected to the fuel pump. Clean all fuel pipe connections and the surrounding areas to prevent any possible contamination of the fuel system. This step is important to avoid any debris or residue from entering the fuel system during the disconnection process.
After the cleaning process, you can begin to disconnect the hoses. First, loosen the filler neck hose clamp at the fuel tank. This will allow you to disconnect the fuel tank filler neck from the fuel tank itself. It is important to have an assistant to help lower and support the fuel tank and shield during this process. With the assistant's help, carefully lower the fuel tank and shield, ensuring they are well-supported.
Now, you can focus on the fuel feed and vapor hoses. Using the appropriate tools, carefully disconnect the hoses from the fuel pump. Pay close attention to the connections and be gentle to avoid any damage to the hoses or the pump. Ensure that the hoses are completely detached from the pump before moving on to the next step. Once the hoses are disconnected, you can set the fuel tank aside in a suitable work area, taking care to keep it stable and secure.
By following these steps, you can successfully disconnect the fuel feed and vapor hoses from your 99 Yukon intake pump. Remember to work carefully and seek assistance if needed to ensure a safe and effective fuel line removal process.
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Frequently asked questions
To remove the fuel line on a 99 Yukon intake pump, you will need to first lift and safely support your Yukon on jack stands. Next, disconnect the negative battery cable and relieve the fuel system pressure. Then, raise the vehicle, loosen the filler neck hose clamp at the fuel tank, and disconnect the fuel tank filler neck from the fuel tank.
Yes, you will need to cut an access hole/panel to access the fuel pump. This can be done by carefully cutting an "access hole" under the rear seat.
You will need a disconnect tool to release the fuel lines from the plastic male lines of the Fuel Pump Module. If a plastic disconnect tool does not work, you may need to purchase a different tool or adjust the size of the tool to fit between the plastic and the fuel line.
Before disconnecting the fuel pipes, it is important to clean all fuel pipe connections and surrounding areas to avoid possible contamination of the fuel system.
When reconnecting the fuel lines to the fuel pump, it is important to ensure that the connections are secure and that there are no leaks. A bad connection or a leak could result in an electrical problem or a blown fuse.











































