
The Genie GTH-5519 is a powerful piece of machinery, but even the most robust equipment can experience issues. One common problem that owners of the Genie GTH-5519 face is difficulty starting the engine. This can be due to various factors, such as a faulty fuel psi sensor, issues with the joystick tilt, or a blown fuse. To resolve these issues, owners may need to consult a technician or mechanic with experience in heavy equipment to bleed the fuel lines and get their machine running smoothly again.
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What You'll Learn

Troubleshooting a Genie GTH-5519 that won't start
If your Genie GTH-5519 won't start, there are several things you can try. Firstly, check that the battery is fully charged and that there is fuel in the tank. If the battery is charged and there is fuel, the next step is to check the fuses. If any of the fuses are blown, they will need to be replaced.
Another potential issue could be the fuel psi sensor. If the sensor is unplugged, the machine may not crank over. Ensure that the sensor is plugged in, and if it is, you may need to check the fuel system as there could be an issue with the pressure. The fuel pump may also be faulty, so check for any noise coming from the pump when you try to start the machine.
If the above steps do not work, try to determine if the issue is with the starter. When you turn the key, listen for a clicking sound from the solenoid. If you hear this sound but the starter does not run, there could be an issue with the starter motor or the wiring.
Finally, the problem may lie with the mode switch and parking switch. Ensure that these are in the correct position and functioning properly. If the machine is in drive mode, it may need to be in neutral to start. Try turning the key, releasing the park break, and cycling the forward-neutral-reverse lever to see if this resolves the issue.
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Checking the fuel pump and fuses
To check the fuel pump and fuses of a Genie GTH 5519, follow these steps:
First, locate the fuel pump and fuses. The fuel pump is usually found near the engine, while the fuses are typically located in a fuse box or panel.
Next, inspect the fuel pump for any signs of damage or leaks. Ensure that the pump is clean and free of debris. If the pump is leaking, it may need to be repaired or replaced.
Then, check the fuses for any signs of corrosion or damage. Look for any blown fuses, which may appear burnt or have a broken wire. A blown fuse will need to be replaced with a new one of the same type and rating.
If the fuel pump is not running, it could be due to a faulty fuse or a problem with the wiring. Use a voltmeter to test the fuse for continuity. If the fuse is faulty, replace it with an identical one.
Additionally, check the wiring harness for any damage or loose connections. Ensure that the wires are securely connected to the fuel pump and that there are no signs of corrosion or breakage.
If the fuel pump is working and the fuses are in good condition, the issue may lie elsewhere in the fuel system. Refer to the Genie GTH 5519 service manual for further troubleshooting steps or consult a qualified mechanic for assistance.
It is important to exercise caution when working with fuel systems and electricity. Always wear appropriate safety gear and refer to the Genie GTH 5519 manual for specific instructions and safety precautions.
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The fuel psi sensor and its effect on starting the engine
The fuel psi sensor plays a crucial role in ensuring the engine receives the correct amount of fuel for combustion. It monitors the pressure of the fuel being delivered to the fuel injectors and sends this information to the powertrain control module (PCM). The PCM then determines the optimal amount of fuel to inject into the engine's combustion chamber.
A faulty fuel psi sensor can cause a range of issues. For example, the engine may not start at all, or it may experience hard starts, where it takes multiple attempts to crank the engine. This is because the PCM is receiving inaccurate data from the sensor, which interferes with the air-fuel ratio, leading to a noticeable loss of power. In some cases, the engine may even stall while driving.
Another symptom of a faulty fuel psi sensor is a reduction in fuel efficiency. This is due to the engine receiving either too much or too little fuel, resulting in an incorrect air-fuel mixture. When the engine receives too much fuel, it runs rich, which can lead to lower fuel economy. Conversely, when the engine doesn't receive enough fuel, it runs lean, burning a hotter mixture that increases engine wear and elevates NOx emissions.
In addition to the issues mentioned above, a faulty fuel psi sensor can also cause the engine to shake, misfire, or run rough. Therefore, it is essential to address any problems with the fuel psi sensor to maintain the performance, fuel efficiency, and overall health of the engine.
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Intermittent issues with the joystick tilt
If you are experiencing intermittent issues with the joystick tilt on your Genie GTH 5519, there are a few things you can check and try to resolve the problem.
Firstly, check the fuses, particularly the 7.5-amp fuse for the circuit that powers the fork tilt and rear. A blown fuse could be the cause of the issue and will need to be replaced.
If the fuses are all in good condition, the problem could be related to the button on the handle that controls the forks. Try cleaning under the button and around the area. If the issue persists, it may not be a mechanical problem with the button.
Another factor to consider is whether the issue occurs more frequently when the machine is in Drive and the boom is being manipulated. This could indicate an issue with the drive mode or the interaction between the drive and boom functions.
In some cases, the problem may lie with the fuel psi sensor. The machine may not crank over unless this sensor is unplugged.
Finally, it is recommended to consult a qualified technician or mechanic with experience in heavy equipment to properly diagnose and address the issue. They may have access to additional resources and tools to effectively resolve the intermittent joystick tilt problem.
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Genie GTH-5519 service manual and starter relay
The Genie GTH-5519 service manual is available as a CD on eBay. It is an original manufacturer's service manual and offers information and guides for repairs.
To start the Genie GTH-5519, ensure that the fuel psi sensor is unplugged. Check the fuses, relays, and the fuel system. The ECM (engine control module) needs to sense 60 psi; otherwise, it will cut off the starting system.
The starter relay location and other key FAQs can be found online.
There is no specific information on how to bleed the fuel lines of the Genie GTH-5519. However, general advice on bleeding fuel lines can be found through a simple internet search.
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Frequently asked questions
This could be due to a faulty fuel psi sensor. Try unplugging the sensor and then starting the machine. If it still doesn't work, check the fuses.
The 7.5-amp fuse is for the circuit that powers the fork tilt and rear.
This could be due to a lack of fuel pump prime. Check the fuel system and ensure that the ECM senses 60 psi; otherwise, it will cut off the starting system.
This issue could be due to corrosion in the fuse panel. Try replacing the fuse panel to see if that resolves the problem.
Check the fuses, it could be a relay issue.








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