
Push lock fittings are a convenient option for fuel lines, offering a quick and easy installation process. They are designed to be pushed onto the hose, providing a secure connection without the need for clamps or screws. While some people opt for traditional barb and clamp or screw-in fittings, push lock fittings are a popular alternative for those seeking a simpler and faster installation. However, it's important to note that there are mixed opinions on the use of push lock fittings for fuel lines, with some expressing concerns about security and others praising their ease of use and leak-free performance.
Characteristics and Values of Push Lock Fittings on Fuel Lines
| Characteristics | Values |
|---|---|
| Leak-proof | Most users report no leaks with push lock fittings on fuel lines |
| Ease of installation | Easier to install than screw-in fittings; some users report difficulty with installation |
| Durability | Some users report durability issues with push lock fittings on fuel lines |
| Safety | Some users express concerns about safety, especially under pressure |
| Cost | Push lock fittings are more affordable than some other options |
| Heat retention | Some users prefer push lock fittings as they do not retain heat like steel braided fittings |
| Hose compatibility | Some users report issues with hose compatibility, especially with braided hoses |
| Clamp usage | Opinions vary on whether clamps should be used with push lock fittings; some users recommend against it |
| Manufacturer recommendations | Some manufacturers recommend using a crimp style fitting with fuel-rated hoses |
| Approval status | Push lock fittings may not be approved by USCG or ABYC for fuel line use |
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What You'll Learn

Pros of push lock fittings
While some people are sceptical about using push lock fittings on fuel lines, there are several advantages to this type of fitting.
Firstly, push lock fittings are easy to install, especially when compared to screw-in fittings. This is particularly beneficial for those who experience hand pain after assembling traditional fittings. Lubricating the fittings before installation can make the process even easier.
Secondly, push lock fittings are versatile and can be used for a wide range of applications, including fuel lines. They are compatible with various hoses, although it is recommended to use push-lok fittings with push-lok hoses to ensure the best results and avoid leaks.
Push lock fittings are also strong and durable. They can withstand high pressure and have been reported to perform well even at over 100 psi. Some manufacturers rate their push lock fittings at 250 psi or even 350 psi, making them suitable for typical fuel system applications.
Additionally, push lock fittings are reusable. As long as the fitting is in good shape, it can be cut off and reused, making them a convenient and cost-effective option.
Finally, push lock fittings are less likely to break down over time compared to braided hoses. Braided hoses can start to break down, leading to gas smells in your car and garage, which is not an issue with push lock fittings.
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Cons of push lock fittings
While push lock fittings are easier to install than the screw-in type, there are several disadvantages to using them in fuel lines.
Firstly, push lock fittings may not be as secure as other options for fuel lines. Some users have expressed concerns about the security of push lock fittings, especially when used on fuel lines, as they are worried about potential leaks. While some users have reported never experiencing leaks with push lock fittings, others have mentioned that certain braided hoses can break down over time, leading to gas smells in the car and garage. This indicates that push lock fittings may not be as reliable as other options in terms of leak prevention.
Secondly, there is conflicting information about the compatibility of push lock fittings with regular hoses. Some sources suggest that regular hoses can be used with push lock fittings, but recommend using a hose clamp to prevent leaks. Others claim that only special hoses with the manufacturer's name on the side will work with push lock fittings, and that using a regular hose will result in leaks. This inconsistency can make it challenging for users to determine the correct setup and ensure a leak-free connection.
Additionally, push lock fittings may not be suitable for high-pressure applications. While they are rated for pressures up to 250 psi or higher, some users have expressed hesitation about using them at such high pressures. There is a concern that push lock fittings may not be able to withstand the same pressure levels as other types of fittings, such as crimped or compression fittings.
Moreover, push lock fittings may not be compatible with certain types of hoses, such as braided hoses. Some users have reported difficulties in getting braided hoses onto push lock fittings, even with the use of heat, lube, and oil. This suggests that push lock fittings may have limited compatibility with certain hose types, which can restrict the options available to users.
Lastly, push lock fittings made of aluminum may be prone to cracking over time. Aluminum fittings can work-harden and crack, which can be a safety concern when used with fuel due to the risk of fire. This means that push lock fittings made of aluminum may not be a durable or safe option for fuel lines in the long term.
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Installation tips
Push lock fittings are a type of hose and fitting connection that can be used in fuel systems. While some people prefer more secure options for fuel lines, push lock fittings are still a viable option and are much easier to install than screw-in fittings.
- Lubricate the fittings: Applying a small amount of lubricant to the fittings can make the installation process smoother. This can be done with products like Royal Purple assembly lube, or even KY jelly.
- Use a bench vise: Consider using a bench vise with aluminum or plastic soft jaws to hold the fitting securely while you push the hose onto it. This can provide more stability and control during the installation process.
- Avoid clamps: It is generally recommended to avoid using clamps with push lock fittings. The braid reinforcement in the hose is designed to grip the fitting when pressurized. Adding a clamp can defeat this mechanism, making it more likely for the hose to pop off or damage the inner tube.
- Be cautious with braided hoses: Some users have reported difficulties in getting braided hoses onto push-lock fittings, even with the use of heat, lube, and oil. This may require more effort and experimentation to achieve a successful connection.
- Consider the pressure: While push lock fittings are rated for fuel system pressures, it is important to consider the specific pressure ratings of the fittings and hoses you are using. Ensure they are suitable for your application to maintain safety.
- Choose compatible parts: Different brands, such as Earls, Jegs, and Russell, may have their own unique designs for push lock fittings. Ensure that the hose and fittings you choose are compatible to avoid leaks and other issues.
Remember to refer to the manufacturer's instructions and take appropriate safety precautions when working with fuel systems.
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Removal tips
While push lock fittings are easy to install, removing them can be a challenge. Here are some tips to help you with the removal process:
- If you are dealing with a female threaded hose fitting, you can try to unscrew it from the male fitting. Hold the hose with pliers to get a better grip and prevent slipping. Turn the female threaded piece counterclockwise while keeping the hose stationary. This will help you separate the fittings without damaging them.
- In some cases, you may need to cut the hose to remove the push lock fittings. This is especially true if the fittings have been in place for a long time and are difficult to unscrew. Use a razor blade or a sharp knife to carefully cut the hose, being cautious not to damage the underlying components.
- When cutting the hose, be mindful of the type of fittings involved. Some fittings, such as the Parker Push-Lok, are designed to work with specific hoses. Cutting the hose may void any manufacturer's warranty or compromise the integrity of the connection. Always refer to the manufacturer's instructions or seek professional advice before proceeding.
- If you are working with a push-on barb and hose, be aware that removing the hose without cutting it can be extremely difficult, if not impossible. In most cases, you will need to cut the hose to separate it from the barb. This is because push-on barbs are designed to grip the hose tightly, and attempting to pull the hose off can damage the barb or the hose itself.
- To make the removal process easier, consider using a hose press or a similar tool. This can help you avoid cutting the hose and reduce the risk of damage to the fittings. However, keep in mind that specialized tools can be expensive, and renting or purchasing them may not be feasible for a one-time job.
Remember, it is always important to prioritize your safety when working with fuel systems. Ensure proper ventilation, wear protective gear, and refer to manufacturer guidelines or seek expert assistance if you are unsure about any aspect of the removal process.
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Alternative options
While some people have used push lock fittings on fuel lines without any issues, others prefer to use alternative options for enhanced security. Here are some alternative options:
Compression Fittings: These are traditional fittings that are commonly used in fuel systems. They are considered more secure than push lock fittings, especially when dealing with pressurized fuel. Compression fittings involve screwing the hose onto the fitting, creating a tight seal. While they can be more challenging to install and may require additional tools, they offer a more permanent solution.
XRP Hose: XRP hoses are often recommended as an alternative to push lock fittings. They are known for their larger inside hose diameter, which improves safety by allowing for better fuel flow. XRP hoses are also more expensive, but they are worth the investment for their added security and ease of installation.
Teflon-Coated Hoses: Another option is to switch to teflon-coated hoses, which are known for their durability and resistance to breakdown over time. These hoses are less likely to cause fuel leaks and can be paired with push lock fittings for easier installation. However, some users have expressed concerns about the potential for fuel odours in their vehicles due to the breakdown of the teflon coating over time.
Other Brand Options: Various brands offer fuel-rated hoses and fittings that can be used as alternatives to push lock fittings. For example, Parker offers fuel-rated hoses designed for use with crimp-style fittings. Fragola and Brown and Miller are also mentioned as options for pre-assembled lines. It is important to follow the manufacturer's recommendations for hose and fitting compatibility to ensure safe and proper usage.
Clamps: While some people prefer to use clamps with push lock fittings, it is important to note that this combination is not recommended by all users. Some believe that using a clamp with a push lock hose defeats the purpose of the push lock design and may even cause leaks or other issues. It is advised to consult manufacturer guidelines and use clamps sparingly, if at all, with push lock fittings.
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Frequently asked questions
Yes, you can use push lock fittings on a fuel line. They are a cost-effective way to run a new fuel supply and return and can hold up to 300 psi.
You can use 8AN and 6AN barbed push-to-lock fuel line fittings.
If you go with a 1/2" fitting instead of 3/8", you will have an easier time finding the fittings you want. Also, make sure to use heat wrap or asphalt loom for protection.
You can use regular fittings or AN fittings. If you want to stick with the original equipment manufacturer (OEM) nylon lines, you can buy a Dorman or Ford Rotunda kit to install quick disconnect fittings.
Yes, do not use a barb and hose clamp on high-pressure fuel lines as it may cause a fuel leak.











































