
Fuel injection conversion kits are available for those looking to replace their carburetor with an electronic fuel injection (EFI) system. This conversion is popular among owners of older cars, as EFI systems offer greater fuel efficiency and improved performance. Holley, for instance, offers an in-tank fuel pump for carburetors. Aeromotive also offers a two-stage regulator to convert an EFI engine to a carburetor. The installation of a return line is an important consideration when choosing an EFI system.
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What You'll Learn

Fuel pressure regulators
One popular option is the Aeromotive 13220 EFI-2-Carb Dual Stage Regulator. This regulator is designed for vehicles with OEM fuel-injected engines that are being converted to carbureted engines. It offers dual-stage pressure control, allowing you to adjust the pressure from 8-16 PSI for the pump/line and 5-9 PSI for the carburetor. One of the key advantages of this regulator is that it enables the use of the complete OEM EFI fuel system, including the stock EFI pump, supply and return lines, and the fuel filter. This makes it a cost-effective and convenient option for those looking to convert their engine to a carburetor.
Another important consideration when choosing a fuel pressure regulator is the style of the regulator. There are two main styles: deadhead regulators and return-style regulators. Deadhead regulators are simpler and more cost-effective, as they do not require return plumbing. They are typically positioned between the fuel pump and the carburetor and offer straightforward installation with only two ports – one inlet and one outlet. On the other hand, return-style regulators are more complex but offer several advantages. They require a dedicated return line to the tank and can be placed either upstream or downstream of the carburetor or EFI injectors, providing more flexibility in mounting options.
When selecting a fuel pressure regulator, it's crucial to pay attention to the installation process. While regulators are relatively simple devices, proper installation is essential to ensure their accuracy and longevity. It is recommended to seek professional installation to achieve the best results and avoid potential issues.
Additionally, when converting an EFI engine to a carburetor, it's important to consider the pressure requirements. EFI systems typically operate at higher pressures, and a regulator is necessary to "knock down" the pressure to the lower levels required by a carburetor. In some cases, a single regulator may not be sufficient, and a two-stage regulator or a combination of a bypass and a static regulator may be needed to achieve the desired pressure reduction.
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EFI-style electric fuel pumps
Fuel pumps are a vital component of a vehicle's fuel system, responsible for delivering fuel from the tank to the engine. The type of pump you require will depend on your vehicle's fuel system and performance needs. For example, a high-performance engine with over 450 horsepower will require a regulator to set the desired fuel pressure accurately.
If you are looking for an EFI-style electric fuel pump, there are several options available. EVIL ENERGY offers an LS Swap Fuel Kit, which includes a 30-70PSI fuel pressure regulator, a 300LPH high-flow fuel pump, and fuel lines made from CPE or PTFE. This kit is designed for easy installation and is compatible with most vehicles that use LS engine swaps, including popular models from Chevrolet and GMC.
Another option is Aeromotive, which offers a range of high-performance electric and mechanical fuel pumps. Their pumps are designed to deliver power and reliability, with superior flow throughout a wide pressure range, enhancing your engine's responsiveness and power. Aeromotive also provides fuel pressure regulators and fuel filters, which can help ensure consistent fuel pressure and keep your fuel pump system operating efficiently.
Additionally, Holley offers an in-tank fuel pump for carburetors, which may be suitable for your needs. It is always important to consider the specific requirements of your vehicle and fuel system when choosing a fuel pump to ensure optimal performance and compatibility.
It is worth noting that some fuel pumps may require a regulator to control the pressure, especially when converting from an EFI system to a carburetor. This is because EFI systems typically operate at higher pressures than carburetors. When in doubt, it is recommended to consult with a professional or refer to manufacturer guidelines to ensure the correct setup and installation.
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Carburetor to EFI fuel injection conversion kits
Converting a carburetor to an electronic fuel injection (EFI) system offers several benefits, including improved fuel efficiency, better engine starting, and smoother idling. Basic conversion kits designed for common engine types typically range from $200 to $400. The process of conversion usually involves removing the fuel injection components, installing a carburetor, and upgrading or adjusting other components.
Step-by-Step Process
- Removal of Fuel Injection Components: Remove the fuel injection components, including the fuel injectors, fuel rails, and electronic control systems.
- Installation of Carburetor: Install a carburetor in place of the fuel injection system. The carburetor mixes air and fuel and delivers it to the engine's cylinders.
- Upgrading or Adjusting: Depending on the specific conversion kit, you may need to upgrade or adjust components such as the intake manifold, throttle linkage, and ignition system.
- Install the Sensors: Install the necessary sensors for the EFI system to function properly, including an oxygen sensor, manifold air pressure sensor, air temperature sensor, coolant sensor, and throttle position sensor.
- Adjust the Distributor: Lock out the vacuum and mechanical advance, as the new EFI system will control the timing and advance of the ignition.
- Set up the Electronics: Ensure the electronics are properly set up, as they are crucial in an EFI system.
Fuel Pressure Regulator
When choosing a fuel pressure regulator for an EFI or carbureted engine, there are a few options:
- Deadhead Regulator: This is a simple system with only two ports – one for inlet and one for outlet. It is positioned between the fuel pump and the carburetor to limit fuel pressure.
- Return Style Regulator: This regulator requires a dedicated return line to the tank and can be placed upstream of the injectors or downstream of the carburetor.
It is important to note that converting from fuel injection to carburetion may impact emissions compliance in certain areas, so it is essential to check local regulations. Additionally, this conversion may require mechanical skills and tuning to ensure the engine runs smoothly.
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EFI throttle body installation
To begin the installation, you will need to source the correct parts. Holley offers a range of products for this application, including an in-tank fuel pump for carburetors. Aeromotive also offers a two-stage regulator to manage the transition from EFI to a carburetor.
When converting from an EFI engine to a carburetor, it is important to manage the fuel pressure. EFI pumps typically operate at 50+ psi, whereas carburetors require 8 psi or less. A bypass regulator can be used to manage this transition by restricting flow from the pump and creating backpressure. The regulator will open when enough pressure is created, allowing excess flow onto the return line.
It is important to ensure that the return line is large enough to handle the volume of fuel. Most stock EFI return lines are too small for a carburetor conversion, so it is recommended to install a larger, freer-flowing line to ensure good results.
Finally, it is crucial to pay attention to detail during the installation process. A professional installation will ensure that the regulator performs accurately and allows you to focus on achieving optimal engine performance.
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EFI fuel line venting
EFI fuel tank venting is an important consideration for fuel system efficiency and safety. Improper venting can lead to driveability problems, and in some cases, it may even affect the vehicle's performance.
One common issue with EFI fuel tanks is the potential for fuel odours to permeate the garage or vehicle interior. This is often due to inadequate venting, which can cause fuel vapour build-up and subsequent release when the tank is opened. To mitigate this issue, it is recommended to ensure proper venting mechanisms are in place, such as a charcoal canister, which can absorb and filter fuel vapours, preventing their release into the surrounding environment.
Another consideration is the routing of the vent line. Vent lines should be routed to allow for adequate airflow and condensation drainage. For example, running a vent line to the rear of the vehicle may seem convenient, but it can create a pee-trap effect, similar to plumbing, rendering the vent ineffective. Instead, consider routing the vent line to the side or front of the vehicle, ensuring it is connected to a charcoal canister or other vapour management system.
Additionally, the fuel cap plays a crucial role in venting. While some fuel caps are vented, allowing air to enter the tank as fuel is drawn off, others may require modifications. For instance, if using a non-vented cap, it is essential to provide an alternative venting method, such as a vent tube or a vent check valve, to prevent a vacuum from forming in the tank.
Finally, when dealing with EFI fuel tanks, it is important to be mindful of the potential for higher vapour pressure due to the constant pumping of hot fuel back into the tank. This can be managed by ensuring adequate venting and, in some cases, employing a vent hose that runs to the outside of the vehicle, allowing for free airflow and the release of vapour pressure.
In conclusion, EFI fuel tank venting is a critical aspect of fuel system maintenance and performance. By ensuring proper venting mechanisms, adequate airflow, and the use of vapour management systems, vehicle owners can maintain the efficiency and safety of their EFI fuel systems.
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Frequently asked questions
Carburetors were used in older cars and disappeared from new vehicles in the late 1980s to meet emission requirements. EFI systems, on the other hand, offer greater fuel efficiency and improved performance.
EFI systems are self-tuning, eliminating the need for tools like screwdrivers and wrenches to adjust jets, accelerator pumps, and power valves. They also allow the engine to fire immediately, idle smoothly, and accelerate without any embarrassing pops or sputters.
You can purchase a fuel injection conversion kit, which makes the process very easy. The steps include removing the carburetor, installing injectors in the intake manifold, and setting up the electronics.











































