
Yamaha outboard motors are well-performing and popular worldwide. However, like any machine, they are not without their issues. One such issue that has been reported is problems with the fuel pump on the 1994 250 TXRS model. This article will explore the size of the fuel line on this specific Yamaha outboard motor and discuss the potential consequences of using a fuel line that is too long or too short. We will also provide insights into the maintenance of your Yamaha outboard motor to ensure it runs efficiently and lasts a long time.
Yamaha 250 TXRS Outboard Fuel Line Characteristics and Values
| Characteristics | Values |
|---|---|
| Fuel Line Size | 5/16 inches or 3/8 inches |
| Hose Size | Smaller in the 5/16" option |
| Engine Power | 5/16" suitable for smaller engines, 3/8" for bigger engines |
| Engine Health | 3/8" keeps the engine healthy for longer |
| Engine Efficiency | 3/8" allows the engine to run at full efficiency |
| Fuel Economy | 5/16" provides better fuel economy |
| Engine Power | 3/8" can achieve 6000 RPM |
| Max Horsepower | 3/8" can support up to 600HP |
| Fuel Line Length | 16 ft for 5/16" line |
| Fuel Weight | Longer lines may struggle with fuel weight |
| Fuel Pump | Marginal fuel pumps may struggle with 3/8" |
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What You'll Learn

Yamaha 250 TXRS outboard fuel line size options
Yamaha outboard fuel lines typically come in two sizes: 5/16 inches and 3/8 inches. The 5/16" hose is better suited for smaller outboard engines with less than 115HP, as it allows for better fuel economy due to its smaller size. On the other hand, the 3/8" hose is ideal for bigger and stronger engines with more than 115HP as it allows for a more significant amount of gas to pass through, ensuring the engine runs at full efficiency.
While the Yamaha 250 TXRS outboard fuel line size information is not explicitly available, we can make some assumptions based on the available data. Given that the Yamaha 250 TXRS is a 250HP engine, it likely requires a larger fuel line to accommodate its higher horsepower. Therefore, the 3/8" hose would be a more suitable option for this specific Yamaha outboard engine.
It is important to note that the length of the fuel line can also impact its performance. A longer fuel line may result in decreased fuel delivery to the engine, affecting higher speeds. Additionally, the height difference between the tank and the carburettor can influence the required force to lift the fuel against gravity.
When it comes to fuel line materials, soft annealed copper tubing is a cost-effective option, especially when paired with short lengths of hose at the tank and outboard. This setup can provide significant savings compared to ethanol-rated hoses and is known for its durability.
Lastly, it is worth mentioning that Yamaha outboard fuel systems are known to be marginal, and it is generally recommended to err on the upper end of the size needed to ensure adequate fuel delivery and engine performance.
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The impact of fuel line length
The Yamaha 250 TXRS outboard motor fuel line comes in two sizes: 5/16 inches and 3/8 inches. The impact of the fuel line length varies depending on the size of the engine, the amount of fuel required, and the location of the fuel tank.
For a Yamaha 250 TXRS outboard motor, the ideal length of the fuel line is 6 inches. However, the length can vary depending on the size of the boat and the placement of the fuel tank. If the fuel tank is located in the front of the boat, a shorter fuel line may be sufficient. On the other hand, if the fuel tank is at the back of the boat, a longer fuel line may be required.
The length of the fuel line can impact the performance of the engine. A longer fuel line will result in a higher resistance factor, which can lead to a decrease in fuel delivery to the engine. This can cause the engine to run lean and put strain on the fuel pump, potentially damaging the engine. Therefore, it is generally recommended to keep the fuel line as short as possible.
Additionally, the diameter of the fuel line can also affect its performance. A larger diameter fuel line can help reduce restrictions and improve fuel flow, especially for longer fuel lines. However, it is important to note that the standard fuel lines have a built-in tolerance, and an increase in length of up to 25% may not make a significant difference.
The placement of the fuel tank can also impact the performance of the fuel line. If the fuel tank is located higher than the engine, gravity can help with fuel delivery. On the other hand, if the fuel tank is lower than the engine, more force is required to lift the fuel, which can affect the performance.
In summary, the impact of fuel line length on a Yamaha 250 TXRS outboard motor can vary depending on the size of the engine, the amount of fuel required, and the location of the fuel tank. It is important to consider the resistance factor, fuel flow, and potential strain on the fuel pump when determining the optimal fuel line length.
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Fuel line maintenance
Yamaha outboard fuel lines come in two sizes: 5/16 inches and 3/8 inches. The size you need depends on the power of your engine. The smaller size is suitable for engines with less than 115HP, while the larger size is suitable for engines with more than 115HP.
To ensure the optimal performance and longevity of your outboard engine, it is important to regularly maintain your fuel lines. Here are some detailed tips for fuel line maintenance:
- Choose a high-quality fuel line that is specifically designed for marine use. Look for a line that is resistant to abrasion, cracking, and UV exposure, as it will be exposed to harsh conditions on the boat.
- Ensure compatibility with the type of fuel you are using.
- Consider the pressure and temperature ratings of the fuel line. Consult your owner's manual or a qualified mechanic to determine the appropriate ratings for your specific engine.
- Select the appropriate length for your fuel line. Longer fuel lines can result in a pressure drop and insufficient fuel delivery, especially at higher speeds. However, a very short fuel line may restrict the flow of fuel.
- Regularly inspect your fuel line for any signs of damage, leaks, or debris. This includes checking the end fittings, primer bulb, and fuel hoses.
- Keep your fuel line out of direct sunlight to prevent ageing, shrinkage, hardening, and cracking.
- If your fuel line is older than five years, consider replacing it to avoid tiny air leaks that can affect the performance of your engine.
By following these maintenance tips, you can help ensure the proper operation of your Yamaha 250 TXRS outboard engine and prevent fuel leaks and engine performance issues.
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Fuel pump issues
Yamaha outboard fuel lines come in two sizes: 5/16 inches and 3/8 inches. The 5/16" hose is ideal for smaller outboard engines, while the 3/8" hose is suitable for engines with more than 115HP. The length of the fuel line is also important; while the ideal length is 6 inches, longer fuel lines (up to 16 ft) can be used if the fuel pump is strong enough.
Now, let's discuss fuel pump issues. Modern outboard motors have complex fuel systems, and the fuel pump is a crucial component that draws fuel from the tank and sends it to the engine. If you're experiencing problems with your Yamaha 250 outboard fuel pump, here are some troubleshooting tips:
- Check the pump's electrical connections and ensure it's receiving power. The issue could be as simple as a blown fuse that needs replacing.
- Inspect the fuel filters. A blocked primary (cup) or secondary (in-line) fuel filter can reduce the amount of fuel reaching the engine. Regularly inspect and replace these filters as recommended by the manufacturer, typically after every 100 hours of use.
- Refer to the service manual for detailed information on parts and wiring. This can be invaluable for troubleshooting fuel pump issues.
- Check for voltage at the fuel pump. In some cases, there may be no voltage reaching the pump, preventing it from functioning properly.
- Consult a professional if issues persist. While some fuel pump issues can be addressed through basic troubleshooting, more complex problems may require the expertise of a certified technician.
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Fuel line cost
The Yamaha 250 TXRS outboard motor fuel line comes in two sizes: 5/16 inches and 3/8 inches. The size you need depends on the engine's horsepower. For outboard engines with more than 115HP, a 3/8" fuel line is suitable, while a 5/16" fuel line is ideal for smaller outboard engines with less than 115HP.
The cost of a fuel line can vary depending on the type and quality of the material used. For example, soft anealed copper tubing is suggested as a "dirt cheap" option compared to ethanol-rated hose. The ideal length of the fuel line is said to be 6 inches, but it can be longer depending on the specific needs of your engine and boat. The longer the fuel line, the more resistance there is to the flow of fuel, which means that the fuel pump may not deliver enough fuel for higher speeds. Therefore, it is important to consider the length of your boat when determining the appropriate fuel line length.
While I cannot provide an exact cost for the fuel line, it is described as "pretty cheap" and "dirt cheap" by some users. Additionally, the cost of the fuel line may depend on the length and material that you choose. It is recommended to consult with a Yamaha professional or service technician to determine the best option for your specific engine and boat.
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Frequently asked questions
The Yamaha 250 outboard fuel line comes in two sizes: 5/16 inches and 3/8 inches.
The size you need depends on the engine's horsepower. The 5/16" fuel line is suitable for engines with less than 115HP, while the 3/8" fuel line is suitable for engines with more than 115HP.
The 5/16" fuel line is ideal for smaller outboard engines as it provides better fuel economy. Less fuel passes through the narrower line, resulting in lower fuel consumption.
The 3/8" fuel line is designed for bigger, stronger engines that require a larger amount of fuel. This fuel line allows a significant amount of gas to pass through, ensuring the engine runs at full efficiency and remains healthy for a longer period.
Longer fuel lines can result in decreased fuel delivery to the engine, affecting higher speeds. Therefore, it is generally recommended to keep the fuel line as short as possible, ideally around 6 inches.











































