
Fuel tank sealers are used to seal the joints and rivets of fuel tanks, preventing leaks and protecting against rust and corrosion. They are generally resistant to most fuels and oils, including diesel, ethanol, and high alcohol content fuels. Fuel tank sealers can be used on a variety of vehicles, including cars, trucks, motorcycles, and tractors. The application process involves cleaning and preparing the tank, using prep chemicals, and then applying the sealer. Some popular brands of fuel tank sealers include POR-15, Red Kote, Eastwood, and Silmid.
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What You'll Learn
- Fuel tank sealers are used to seal joints and rivets, preventing leaks
- They are available in kits for small and large tanks
- The application process involves multiple steps and prep chemicals
- Sealers are generally resistant to most fuels and oils
- POR-15 is a popular brand, known for its high-tech formula

Fuel tank sealers are used to seal joints and rivets, preventing leaks
One popular product on the market is the POR-15 Fuel Tank Sealer, which is formulated for metal surfaces and is impervious to various fuels, including diesel, E10 ethanol, and high-alcohol content fuels. It is known for its superior strength and fuel resistance and can also stop rust and corrosion. Customers have reported positive results with this product, successfully sealing leaking fuel tanks with pinholes and bold HD fuel tanks.
Another option is the Eastwood Gas Tank Sealant Kit, which is designed for small and large tanks. This kit includes everything needed to remove and prevent rust and seal minor leaks. It is important to follow the directions carefully for effective results.
Additionally, Red Kote fuel tank sealer is another alternative that has received positive reviews for its effectiveness, particularly for diesel tanks. However, its availability may be limited in certain regions. When choosing a fuel tank sealer, it is essential to consider the tank's capacity and shape and the type of fuel it will be resistant to.
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They are available in kits for small and large tanks
Fuel tank sealers are available in kits for small and large tanks. These kits are designed to restore old gas tanks and prevent rust and corrosion. They are suitable for various vehicles, including cars, motorcycles, tractors, and storage tanks.
The Eastwood Gas Tank Sealant Kit, for instance, is suitable for small tanks ranging from 1 to 5 gallons and larger tanks with a capacity of up to 20 gallons. This kit helps keep rust out of the vehicle's fuel system and seal minor leaks.
The Cycle Tank Sealer Kit by KBS Coatings is another option for small tanks up to 5 gallons. This kit is designed for motorcycles, generators, lawn mowers, tractors, snowmobiles, and other small tanks.
For larger tanks, KBS Coatings offers the Large Cycle Tank Sealer Kit, suitable for larger motorcycles, generators, tractors, and other tanks up to 12 gallons. Additionally, they provide the Auto Fuel Tank Sealer Kit, which can seal up to a 25-gallon tank, and the Large Cycle Tank Sealer PLUS Kit, suitable for tanks that require the removal of old sealants.
It is important to follow the directions provided with these kits and ensure that the fuel tank is properly prepared before applying the sealer. Proper preparation includes ensuring the tank is free from plastic parts, contamination, and loose rust, and it is recommended to use a degreaser and metal prep products for optimal results.
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The application process involves multiple steps and prep chemicals
The application process for a fuel tank sealer involves multiple steps and prep chemicals. The process is the same whether you are sealing a small tank or a large tank. Firstly, the tank must be prepared. This involves removing any plastic parts, contamination, and old sealers. The tank should then be cleaned with a degreaser and etched with a metal prep solution for better adhesion of the sealer. Next, the tank should be drained and rinsed thoroughly with water. Once the tank is clean and dry, the sealer can be applied.
For small tanks (1 to 5 gallons), use one pint (16 fl. oz.) of sealer. For larger tanks, use an additional pint per 10 to 20 gallons of tank capacity. Be sure to consider the increase in surface area if the tank contains baffles. The sealer should be poured into the tank, and the tank should be rotated slowly to coat the entire inner surface. A properly coated tank will have a uniform bright white coating of sealer, free of any puddles, with some excess remaining.
The tank should then be allowed to stand for 8-10 minutes with the fill neck or sending unit open, before closing the openings and slowly rotating the tank to allow the excess to re-coat all surfaces. This process may need to be repeated to achieve the desired opaque white coating. Forced ventilation is important during this stage to prevent the sealer from reflowing and puddling and to ensure thorough drying.
Finally, a compressor air line can be inserted, with a pressure of 1-5 psi, to ensure the tank is completely dry. The tank should be left for 48 hours at 60°F or warmer to dry completely. The cured coating should be slightly rubbery with no odour before filling the tank with gas.
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Sealers are generally resistant to most fuels and oils
Fuel tank sealers are generally resistant to most fuels and oils. For instance, the POR-15 Fuel Tank Sealer is impervious to all fuels, including diesel, E10 ethanol, and high alcohol content fuels. It is also resistant to oils, as one customer review on Amazon notes: "Fuel or oils does not faze it at all. Amazing stuff. If you need to coat a fuel tank, this is the stuff!"
The POR-15 Fuel Tank Sealer is formulated for metal and acts as a liner to stop rust, corrosion, and small fuel leaks. It is available in silver and has superior strength with fuel resistance. It is important to note that fuel tanks must be free from plastic parts, contamination, and be structurally sound before applying the sealer.
Another option is the Silmid fuel tank sealant, which is resistant to most fuels and oils used in aviation. It cures at room temperature to a flexible rubber-like state that maintains its properties within a high-temperature range. Silmid offers a range of fuel tank sealants from brands such as 3M Aerospace, Flamemaster, and Naftoseal.
Fuel tank sealers are an effective way to extend the life of your fuel tank and prevent leaks. They are designed to be strong and impervious to a wide range of fuels and oils, making them a reliable solution for fuel tank maintenance and repair.
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POR-15 is a popular brand, known for its high-tech formula
Fuel tank sealers are used to restore old gas tanks in vehicles. They are designed to prevent leaks and rust in metal tanks. POR-15 is a popular brand of fuel tank sealer, known for its high-tech formula. This product is formulated for metal surfaces and is impervious to all fuels, including diesel, E10 ethanol, and high alcohol content fuels. It is also resistant to rust, corrosion, and small fuel leaks.
The POR-15 Fuel Tank Sealer is available in silver and provides superior strength and fuel resistance. Before applying the sealer, the fuel tank must be free from plastic parts, contamination, and loose rust. It is also recommended to clean the tank with POR-15 Cleaner Degreaser and etch it with POR-15 Metal Prep for better adhesion. The sealer is easy to use and effective, making it a popular choice for sealing and cleaning tractor tanks, motorcycle tanks, and storage tanks.
The application process for the POR-15 Fuel Tank Sealer is straightforward. First, the entire bottle of POR-15 Metal Prep is poured into the tank to dissolve rust, coat the tank with zinc phosphate, and etch the metal. After this step, the tank is drained, rinsed, and allowed to dry completely. Once dry, the entire can of Fuel Tank Sealer is poured into the tank. After coating all surfaces, the tank is drained again to remove excess sealer. Finally, fuel preservation and stabilizer are used to maintain the fuel system and prevent "stale gas" issues.
The POR-15 Fuel Tank Sealer has received positive reviews from customers, who praise its effectiveness and ease of use. It is available in 8 fluid ounce containers, which are sufficient for coating multiple mower-sized or motorcycle fuel tanks. The product is also backed by POR-15's customer service, which has been commended for its responsiveness and helpfulness.
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Frequently asked questions
A fuel tank sealer is a product that is used to seal the joints and rivets of a fuel tank, preventing leaks and keeping rust at bay.
Fuel tank sealers are made from materials that are resistant to most fuels and oils. They cure at room temperature and form a flexible rubber-like barrier.
Using a fuel tank sealer involves several steps. First, the tank must be cleaned and dried. Then, the sealer is poured in and the tank is rotated so that the chemical can coat the inside. Finally, the excess sealer is drained, and the tank is left to dry.
Some popular fuel tank sealers include POR-15 Fuel Tank Sealer, Eastwood Gas Tank Sealer, and Red Kote Fuel Tank Sealer.











































