Mercedes Mullins
Mustang fuel tanks are available in a variety of sizes and finishes, depending on the model year of your Mustang. Replacement fuel tanks are available for purchase, and it is recommended to replace other gas tank parts at the same time. Some other parts in the Mustang fuel tank include the fuel filler neck, fuel outlet provision, fuel bladder, and the fuel sending unit, gasket, and hose.
| Characteristics | Values |
|---|---|
| Fuel tank capacity | 0 litres, 16 gallons, 22 gallons |
| Fuel tank year and model | Specific to Mustang year and model, including those with electronic fuel injection |
| Fuel tank parts | Fuel sending unit, gasket, hose, clamps, filler neck, lock ring |
| Fuel tank materials | Galvanized steel, aluminium |
| Fuel tank safety features | Fuel Safe Mustang racing fuel cells, Tank Armor, Rear Seat Metal Trunk Divider, Grade 8 bolts, washers, locknuts |
| Fuel tank weight | 25 pounds when empty |
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What You'll Learn
Fuel Tank Replacement
A fuel tank replacement is necessary when your Mustang's gas tank is rusted, dented, or damaged in any way. Fuel tank replacement kits are available for purchase and include a replacement fuel sending unit, gasket, and hose. The process of replacing a fuel tank varies depending on the year and model of your Mustang, but it typically involves removing the rear subframe, exhaust, and drive shaft.
It is recommended to replace other gas tank area parts at the same time as the fuel tank to ensure compatibility and maintain the integrity of the fuel system. The fuel tank is an essential component of your Mustang's fuel system, and a corroded, rusty, or leaky fuel tank can be a serious safety issue.
When removing the old fuel tank, it is important to take the necessary safety precautions to avoid any accidents or injuries. Make sure the area is well-ventilated and that there are no sources of ignition nearby. Also, be sure to properly dispose of the old fuel and any hazardous materials.
The new fuel tank can then be installed by following the instructions specific to your Mustang's year and model. Be sure to torque the bolts to the specified values and ensure that all connections are secure before filling the tank with fuel.
It is recommended to have a certified mechanic perform the fuel tank replacement to ensure it is done correctly and safely. They will have the necessary tools, equipment, and knowledge to complete the job properly.
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Fuel Tank Kits
It is recommended that other gas tank area parts are replaced at the same time as the fuel tank. This could include the Rear Seat Metal Trunk Divider, which replaces the original fiberboard barrier located behind the rear seat. This steel barrier keeps the trunk contents in place during a panic stop and isolates exhaust and road noise.
Another option is Tank Armor, a high-quality, 11-gauge (1/8-inch thick) steel trunk floor cap designed to increase the strength of the trunk floor in classic Mustangs. Tank Armor provides an additional margin of protection, keeping fuel contained in the tank.
California Mustang offers a 22-gallon fuel tank designed to fit 1965-68 Mustang models. This fuel tank is galvanized and rust-resistant, and it includes a drain plug for easy fuel drainage. The taller design may require alterations to the trunk mat or carpet for a proper fit. The installation kit includes everything needed for the replacement, such as the sending unit/pick-up, hoses, filler neck, clamps, and hardware.
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Fuel Tank Safety
For aircraft, fuel tank safety involves meticulous design and construction to withstand various stresses and forces, including changes in temperature, pressure, and altitude. These tanks are typically made from resilient materials like aluminium alloys or composite materials, engineered to resist corrosion and leakage. Proper airflow management is critical to preventing vapour buildup and pressure spikes that could lead to explosions. Additionally, systems like fuel tank inerting replace oxygen with inert gases to maintain a non-flammable atmosphere, further reducing the risk of fires and explosions.
Aviation professionals, including manufacturers, operators, engineers, and maintenance crews, must adhere to strict fueling procedures and undergo rigorous training to handle any emergencies. Regular inspections and maintenance of fuel tanks and their components, such as valves, pumps, and gauges, are mandatory to identify defects or damage that could lead to malfunctions or leaks. Detailed records of inspections, maintenance, and repairs are kept for compliance and reference.
On-site fuel storage tanks are also crucial for many businesses, and safety remains a top priority. These tanks should be installed away from potential hazards, such as ignition sources, high-traffic areas, and buildings. Regular inspections for corrosion, leaks, and structural damage are essential, along with routine maintenance to ensure all components are functioning correctly. Employee education about fire hazards, fuel spillage, and the proper use of safety equipment is vital. Additionally, safety protocols, such as wearing personal protective equipment (PPE) and using specialised fuel transfer equipment, minimise the risk of accidents and spills.
When it comes to Mustang fuel tanks, safety considerations include the replacement of old, rusted, or damaged tanks with specific fuel tank kits for different Mustang models and years. California Mustang offers a galvanised, rust-resistant 22-gallon fuel tank for 1965-68 Mustangs, which includes a drain plug for safe fuel drainage. Mustang owners can also opt for safety enhancements like bolting the fuel tank with Grade 8 bolts, washers, and locknuts, providing added security in the event of a collision.
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Fuel Tank Sizes
The fuel tank size of a Mustang varies depending on the model year. For example, models from 1979 to 1980 had a capacity of 11.5 gallons, while from 2005 onwards, the capacity increased to 16 gallons.
Owners of classic Mustangs with 16-gallon tanks have the option to replace them with 22-gallon tanks, which can improve the vehicle's range. This modification is particularly popular among enthusiasts of older Mustang models, as it provides a significant increase in fuel capacity without requiring extensive modifications to the car.
It's worth noting that fuel tank sizes can also vary based on the specific model and year of the Mustang. Replacement fuel tanks are available in different sizes and finishes, specifically designed for particular Mustang models.
When considering fuel tank sizes and fuel efficiency in Mustangs, it's important to choose the right type of fuel and adopt driving habits that can help improve mileage. While Mustangs may not be the most fuel-efficient vehicles, maintaining good driving habits and regular maintenance routines can make a noticeable difference in fuel economy.
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Fuel Tank Restoration
Fuel Tank Replacement
Mustang owners may also choose to replace their fuel tanks, especially if they are looking to increase their fuel capacity. One common upgrade is to replace the 16-gallon tank with a 22-gallon tank. This upgrade is a drop-in replacement for most Mustang models from 1965-68, although some modifications may be necessary for the fuel filler neck. California Mustang offers a galvanized, rust-resistant 22-gallon fuel tank specifically designed for these models, which includes a drain plug and all necessary installation hardware.
When replacing a fuel tank, it is recommended to replace other gas tank area parts at the same time, such as the fuel sending unit, gasket, and hose. Additionally, there are several safety options to consider when installing a new fuel tank. One option is to bolt the fuel tank in place using Grade 8 bolts, washers, and locknuts to secure the tank in case of a rear-end collision. Another option is to install a Rear Seat Metal Trunk Divider, which replaces the original fiberboard panel and helps keep trunk contents in place during a panic stop.
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Frequently asked questions
The fuel tank capacity of a Ford Mustang varies. The early models have fuel tanks ranging from 15.4 to 22 gallons. The 16-gallon tank was standard until 1970, when Ford increased the capacity to 22 gallons.
It is recommended to replace other gas tank area parts when replacing the fuel tank. This includes the fuel sending unit, gasket, and hose. You can purchase these parts in a kit.
There are several safety options to consider when replacing a Mustang fuel tank. One option is to bolt the fuel tank in using Grade 8 bolts, washers, and locknuts to secure the tank in case of a rear-end collision. Another option is to install a Tank Armor steel fuel tank cap for added protection.
