Changing Beckett Fuel Pump Strainer: A Step-By-Step Guide

The Beckett CleanCut fuel pump is a popular choice for pressure washers and is known for its reliable performance. However, like any other fuel pump, it requires occasional maintenance, particularly the fuel pump strainer, which plays a crucial role in keeping the pump functioning optimally.

The fuel pump strainer, often mistaken for a fuel pump filter, is an oblong filter made of fine mesh material. It is located at the bottom of the fuel pump inside the fuel tank and serves to trap contaminants such as gasoline deposits and varnish before they can enter the fuel pump. This crucial component protects the pump and extends its lifespan.

While the fuel pump strainer is designed to keep the fuel pump in good condition, it can become clogged over time, leading to restricted fuel flow and potential pump failure. Therefore, it is essential to clean or replace the strainer periodically to ensure the smooth operation of the Beckett fuel pump.

How to identify if your Beckett fuel pump strainer needs changing

The fuel pump strainer is an oblong filter made of fine mesh material. It is fitted over the fuel pick-up tube at the bottom of the fuel pump, which is inside the fuel tank.

The fuel pump strainer keeps contaminants out of the fuel pump and prolongs its life. When the strainer gets clogged, it restricts the flow of fuel into the pump, which can lead to fuel pump failure.

Some common signs of fuel pump failure are:

• Reduced engine power
• Difficulty starting the engine
• The engine choking or dying after running for a while
• A check engine light that returns a lean code from the ECU
• A whining noise from the fuel tank area

To avoid fuel pump failure, it is recommended to:

• Not run with less than a 1/4 tank of gas
• Only fill up at newer gas stations
• Avoid filling up when the fuel delivery truck is at the gas station

Even if the fuel pump is working well, it is important to routinely check the pump strainer. To do this, remove the pump cover by loosening the four cover screws. Pull out the strainer and clean it with a brush and clean fuel oil or kerosene.

How to remove the old Beckett fuel pump strainer

To remove the old Beckett fuel pump strainer, you will need to follow these steps:

Firstly, it is important to note that the Beckett CleanCut fuel pump is designed differently from older fuel units, using a solenoid valve instead of a traditional cone valve and diaphragm to control oil flow. This means that the process of removing and replacing the strainer may differ depending on the model of your Beckett fuel pump.

For the Beckett CleanCut fuel pump, follow these steps:

• Disconnect the power supply to prevent any electrical shocks or equipment damage.
• Remove the four cover screws and pull off the pump cover.
• Take out the old strainer.
• Clean the strainer using a brush and clean fuel oil or kerosene.
• Replace the old cover gasket with a new one.
• Reinstall the pump cover and tighten the four screws evenly, ensuring they have the same torque.

For older Beckett fuel pump models:

• Remove the pump cover by loosening the screws.
• Pull out the old strainer.
• Clean the strainer with a brush and an appropriate cleaning solution, such as fuel oil or kerosene.
• Replace the cover gasket with a new one.
• Reinstall the pump cover and tighten the screws securely.

It is important to note that you should also inspect and clean the pump strainer as part of routine maintenance, even if you are not experiencing any issues with your Beckett fuel pump. This will help prevent clogging and ensure the optimal performance of your fuel pump.

How to clean the Beckett fuel pump strainer

To clean the Beckett fuel pump strainer, you should first refer to your vehicle's owner manual for specific instructions on the strainer's location. The strainer is typically found inside the fuel tank, along with the fuel pump assembly. Once located, follow these steps:

Removing the Fuel Pump Strainer:

• Turn off the engine and remove the key from the ignition.
• Relieve the fuel pressure by locating and removing the fuel pump fuse or relay. Let the engine run until it stalls, indicating that the fuel pressure has been relieved.
• Disconnect the negative terminal of the vehicle's battery to prevent accidental electrical sparks.
• Put on safety gear, including goggles, gloves, and a face mask, to protect yourself from fuel or debris splashes.
• Remove the access panel that covers the fuel pump assembly using a screwdriver or wrench.
• Identify the fuel pump assembly and the strainer within it.

Cleaning the Fuel Pump Strainer:

• Loosen the clamps or screws securing the fuel lines to the strainer and carefully disconnect the lines.
• Remove the fuel pump strainer from its housing using pliers or screwdrivers, if necessary.
• Inspect the strainer for dirt, debris, or clogs.
• Use a soft-bristle brush or compressed air to gently clean the strainer. Avoid harsh or abrasive materials. Ensure all dirt and debris are removed.
• If the strainer is heavily clogged, soak it in a recommended cleaning solution to dissolve and remove stubborn deposits. Follow the manufacturer's instructions for the solution and duration.
• Rinse the strainer with clean water to remove any residue from the cleaning solution. Ensure the strainer is completely dry before reinstalling.

Reinstalling the Fuel Pump Strainer:

• Carefully place the cleaned strainer back into its housing, ensuring it is properly seated and secured.
• Reconnect the fuel lines to the strainer, checking for any fuel leaks.
• Start your vehicle and check for proper fuel flow and operation. Ensure the strainer is effectively cleaning the fuel.

Maintenance Tips:

• Regularly inspect and clean the fuel pump strainer as part of your vehicle's maintenance routine.
• Use high-quality fuel to avoid contaminants that may clog the strainer.
• Avoid running your vehicle on a low fuel level, as this can draw sediment and debris into the strainer.
• If you drive in dusty or sandy environments, consider using a fuel filter with a higher filtration rating.
• Keep your vehicle's fuel tank clean and free from debris or residue.
• Avoid letting your fuel tank run empty, as this can cause the fuel pump to draw in air and increase strain on the strainer.

How to install the new Beckett fuel pump strainer

Firstly, it is important to note that the fuel pump strainer is an integral part of the fuel pump assembly, so the strainer should only be replaced when the fuel pump is replaced. A clogged strainer is one of the top causes of fuel pump failure, so it is crucial to install a new strainer with a new fuel pump to prevent future issues.

Now, to the installation process:

• Remove the old fuel pump assembly: This involves detaching the fuel pump from the fuel pick-up tube at the bottom of the fuel tank. Be cautious as the fuel tank can be contaminated with impurities such as gasoline deposits and varnish.
• Prepare the new fuel pump assembly: Ensure that the new fuel pump comes with a new strainer. Clean the strainer with a brush and clean fuel oil or kerosene to remove any manufacturing residue.
• Install the new fuel pump assembly: Carefully fit the new fuel pump over the fuel pick-up tube, ensuring that the strainer is securely in place. Refer to the manufacturer's instructions for any specific guidelines or torque specifications.
• Prime the system: Before starting the engine, ensure that the fuel lines are connected and that the system is primed. This may involve injecting fuel oil into the pump gearset to assist with priming, especially for long or oversized inlet lines.
• Test the system: Once the new fuel pump and strainer are installed, test the system by running the engine. Ensure that the engine starts smoothly and that there are no unusual noises coming from the fuel pump area.

By following these steps, you can effectively install a new Beckett fuel pump strainer and help prolong the life of your fuel pump by keeping contaminants out.

Where to buy a replacement Beckett fuel pump strainer

Beckett fuel pump strainers and other products are available through their network of distribution partners throughout the United States and Canada. You can find an Independent Representative to provide sales support for Beckett products in the United States and Canada.

You can also buy a replacement Beckett fuel pump strainer from The Home Depot, either in-store or online. The Home Depot offers free and easy returns within 90 days of purchase.

Additionally, Amazon sells a strainer kit for Suntec and Beckett oil burner pumps, which includes a gasket. Amazon offers free shipping for Prime members.

Frequently asked questions