Replacing Chevy Aveo Fuel Door Latch: A Step-By-Step Guide

how to replace chevy aveo fuel door latch

Replacing the fuel door latch on a Chevy Aveo is a simple task that can be completed in just a few minutes. The process involves removing the broken latch assembly, exposing the cable, and snapping on a new assembly. The replacement part is readily available online and at automotive stores, and customers have reported satisfaction with its functionality, ease of installation, and fit. Some have even shared creative temporary solutions, such as using magnets or a metal hanger to keep the fuel door shut until a replacement can be obtained.

Characteristics Values
Vehicle Service Type GM-recommended replacement part
Vehicle Compatibility Chevy Aveo, Chevy Chevrolet, Chevrolet Aveo Pontiac Wave G3, 2005 Chevrolet Aveo LS, 2012 Chevrolet Aveo 1.6LS Hatch, 2005 Chevrolet Aveo
Part Number 96534241
Part Manufacturer General Motors
Part Material Plastic
Part Dimensions 2.5 x 1.3 x 1.3 inches
Installation Difficulty Easy
Installation Time Less than 5 minutes
Functionality Works as expected
Durability Good
Value for Money Good

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The replacement part is cheap and readily available

The replacement part for the Chevy Aveo fuel door latch is readily available and reasonably priced. It can be purchased online through Amazon, with prices ranging from $10.99 to $15.88, with some listings offering free shipping. The part is also available from other sellers, such as IB PARTS and LIGHTKOREA.

The replacement process is straightforward, and many customers have reported that it takes less than five minutes to install the new part. The process is so simple that even those with little to no knowledge about cars can do it. Some customers have shared their experiences, stating that they were able to install the part without any tools and that it works and looks just like the original latch.

In addition to purchasing a new fuel door latch, there are also temporary solutions suggested by Aveo owners. One owner shared that they attached a strong magnet to the inside of the hatch door, which keeps it closed and flush with the body. Another owner mentioned using a piece of a metal hanger, which they slid into the hole to keep the door shut.

Overall, the replacement part for the Chevy Aveo fuel door latch is affordable and easily accessible, making it a convenient option for those looking to fix their fuel door latch.

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A video on YouTube shows how to replace the latch

The new latch can now be installed. To do this, first, depress the lock stem, insert the cable end, and then snap the assembly back onto the white collar of the cable housing. Ensure that the assembly is secure on the cable before replacing it and turning it a quarter turn to the left. The latch should now be working.

Some customers have shared their experiences with replacing the fuel door latch on their Chevy Aveo. One customer mentioned that they did not need any tools and that the new latch looked and operated just like the original. Another customer advised caution when working with plastic parts, as they found it easy to fix but broke the original latch by closing the fuel door too forcefully.

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The process is simple and quick

Replacing the fuel door latch of a Chevy Aveo is a simple and quick process. The replacement part is readily available online and can be purchased at a reasonable price. The repair can be done in just a few minutes, and you can easily do it yourself without needing to go to a garage.

To replace the fuel door latch, first, make sure you have the correct replacement part for your Chevy Aveo. The GM-recommended replacement part number is 96534241. You can purchase this part from various online retailers.

Once you have the replacement part, the process is straightforward. You will need to remove the old latch assembly by turning it a quarter turn to the right and pulling it out. This will expose the cable attached to the assembly. Carefully snap the assembly off the white collar on the end of the cable housing, and then pull the cable end out of the assembly. Make sure you don't lose the cable inside the vehicle.

Now, take your new fuel door latch assembly and depress the lock stem. Insert the cable end into the new assembly, ensuring it is securely attached. Snap the assembly back onto the white collar of the cable housing. Finally, turn the assembly a quarter turn to the left to lock it into place.

And that's it! You have now successfully replaced the fuel door latch on your Chevy Aveo. The whole process should only take a few minutes, and your fuel door latch will be working like new again.

Some customers have shared their creative temporary solutions while waiting for their replacement part. These include using duct tape to keep the gas door shut, attaching a magnet on the inside of the hatch door, or even cutting a metal hanger and sliding a piece into the hole to keep the door shut. While these are not long-term solutions, they can be helpful in a pinch.

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A temporary fix is to use duct tape to keep the gas door shut

If the latch for your Chevy Aveo's gas door has broken and the door does not stay closed, a temporary fix is to use duct tape to keep the gas door shut. This solution is offered by a Chevy Aveo owner in an online forum.

As a more permanent solution, you can replace the fuel door latch. This is a cheap and easy fix, which can be done at home. The replacement part can be purchased online and is available from several sellers. The part is known as the Fuel Door Latch. Latch Lock for Gm Chevy Chevrolet Aveo Part: 96534241. It is a GM-recommended replacement part for your Chevy Aveo's original factory component. The part is precision-engineered to fit your vehicle exactly and ensure correct functionality.

Reviews of this replacement part are generally positive, with customers finding it easy to install and good value for money. The process is simple and can be completed in under five minutes. The part is durable and functions as expected.

There are also several YouTube videos available that demonstrate how to replace the fuel door latch on a Chevy Aveo.

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Another temporary fix is to use a magnet to keep the door closed

If you're looking for a temporary fix to keep your Chevy Aveo's fuel door closed, using a magnet can be an effective solution. Here's a step-by-step guide on how to do it:

Step 1: Choose the Right Magnet

Select a strong magnet that can securely hold the fuel door closed. Consider the size and strength of the magnet to ensure it fits neatly and provides enough force to keep the door shut.

Step 2: Clean the Surface

Before attaching the magnet, clean the surface where you plan to place it. Make sure the area is free of dirt, grease, or debris. This will help ensure that the magnet adheres securely.

Step 3: Attach the Magnet

Determine the best position for the magnet. You can attach it to the inside of the fuel door or the body of the car, depending on what works best for your specific vehicle. Use an appropriate adhesive to secure the magnet in place. Epoxy or super glue can be effective options. Make sure the area is clean and dry before applying the adhesive for better adhesion.

Step 4: Test the Magnet's Strength

Once the adhesive has dried, test the strength of the magnet by closing the fuel door and ensuring it stays securely closed. You may need to adjust the position of the magnet or use additional magnets for a stronger hold.

Step 5: Opening the Fuel Door

To open the fuel door when needed, you can use your key or a flat object to gently pry it open. Be careful not to scratch the paintwork or damage the fuel door.

This temporary fix can be a quick and inexpensive solution until you're able to replace the fuel door latch with a new one. It's important to note that this is not a permanent solution, and a proper replacement is recommended for a more durable and long-lasting fix.

Frequently asked questions

If your fuel door will not stay closed, it is likely that the latch is broken and needs to be replaced.

First, locate the assembly and turn it a quarter turn to the right. Then, pull out the assembly and expose the cable. Next, snap the assembly off the white collar on the cable housing and pull the cable end out. Finally, insert the cable end into the new assembly, snap the assembly back onto the cable housing, and turn it a quarter turn to the left.

Replacement fuel door latches for the Chevy Aveo are available from online retailers such as Amazon and eBay, as well as directly from Chevrolet dealerships and garages.

The cost of a replacement fuel door latch for a Chevy Aveo is typically around $10 to $15.

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