Replacing The Fuel Pump In Your Classic 89 S10

how to replace a fuel pump on a 89 s10

Replacing the fuel pump on a 1989 S10 pickup is a complex task. The first step is to decide whether to replace the whole unit or just the pump itself. The next step is to remove the bed, disconnect the lines, and pull out the fuel pump assembly. It is also possible to drop the gas tank and replace the pump in the tank, but this is more difficult.

Characteristics Values
Difficulty Easy
Steps Drop the gas tank, replace the pump in the tank, run the wiring, find a safe location to mount it on the chassis
Additional notes It is easier to drop the gas tank when it is empty.

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Dropping the gas tank

First, you need to remove the bed. The bolt locations are easy to find underneath. Unscrew the filler neck and taillights from the bed. Once the bed is off, pop the lock ring off from around the fuel pump assembly, disconnect the lines (be careful not to leak the gas) and then pull the fuel pump assembly out. Take care not to spill the fuel out of the pump assembly itself.

Once the fuel pump assembly is out, you can either replace the whole thing or buy the separate parts to replace only the pump. Either method is fairly easy but replacing the whole unit is much more expensive.

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Removing the bed

Once the fuel pump assembly is out, you can either replace the whole thing or just the pump itself. Replacing the whole unit is more expensive, but either method is fairly easy.

If you want to keep the factory in-tank fuel pump installed, it is easier to drop the gas tank (preferably when it is empty) and replace the pump in the tank. This avoids the need to run the wiring and find a safe location to mount the pump on the chassis.

There are videos available online that show you how to install a fuel pump on a 1994-2004 Chevrolet S10.

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Disconnecting the lines

To disconnect the lines, you will need to remove the bed. The bolt locations are easy to find underneath. Unscrew the filler neck and taillights from the bed. Once the bed is off, pop the lock ring off from around the fuel pump assembly. Then, disconnect the lines, being careful not to leak the gas. You can then pull the fuel pump assembly out. Take care not to spill the fuel out of the pump assembly itself.

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Replacing the whole unit

To replace the whole fuel pump unit on a 1989 S10 pickup, you will need to remove the bed. The bolt locations are easy to find underneath. Unscrew the filler neck and taillights from the bed. Once the bed is off, pop the lock ring off from around the fuel pump assembly, disconnect the lines (be careful not to leak the gas) and then pull the fuel pump assembly out. Take care not to spill the fuel out of the pump assembly itself.

It is also possible to drop the gas tank and replace the pump in the tank, but this is more difficult than removing the bed.

You can buy a new fuel pump unit or the separate parts to replace only the pump. Either method is fairly easy but replacing the whole unit is much more expensive.

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Replacing the separate parts

To replace the separate parts of a fuel pump on a 1989 S10, you will first need to remove the bed. Unscrew the filler neck and taillights from the bed, then pop the lock ring off from around the fuel pump assembly. Disconnect the lines, being careful not to leak the gas, and then pull the fuel pump assembly out. Take care not to spill the fuel out of the pump assembly.

Once the fuel pump assembly is out, you can replace the separate parts. You can either replace the whole unit or buy the separate parts to replace only the pump. Either method is fairly easy, but replacing the whole unit is much more expensive.

It is also possible to drop the gas tank and replace the pump in the tank. However, this may be more difficult than replacing the pump assembly as it involves running the wiring and finding a safe location to mount it on the chassis.

Frequently asked questions

It is easier to drop the gas tank (preferably with very little gas-to empty) and replace the pump in the tank than it would be to run the wiring, and finding a safe location to mount it on chassis.

It's much easier to remove the bed. Bolt locations are pretty easy to find underneath. Make sure to unscrew the filler neck and taillights from the bed. Once the bed is off, just pop the lock ring off from around the fuel pump assembly, disconnect the lines (be careful not to leak the gas) and then pull the fuel pump assembly out. Take care not to spill the fuel out of the pump assembly itself.

Once the fuel pump assembly is out, you can either replace the whole thing or buy the separate parts to replace only the pump. Either method is fairly easy but replacing the whole unit is much more expensive.

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