Changing the fuel filter on a 2006 Mercedes C230 is a straightforward process that can be completed in about an hour. The fuel filter is located on the underside of the car, behind the rear left side seat. To access it, you will need to safely lift and support your car, remove the underbody tray, and locate the fuel filter. Once you have found the fuel filter, you can begin the process of removing and replacing it. This typically involves removing a screw that holds the filter in place, pinching off the gas lines, and removing the old filter. It is important to mark the gas lines and take pictures to ensure proper reassembly. When installing the new filter, make sure to match the markings on the new filter to the old one and use new clamps. Finally, turn on the ignition and check for leaks before reinstalling the underbody tray.
What You'll Learn
Removing the underbody tray
To remove the underbody tray of a 2006 Mercedes C230, you will need to give yourself as much room as possible under the car. The underbody tray is held in place by eight 10mm nylon nuts. You will need to remove all eight nuts to take off the tray.
First, locate the eight nuts that are holding the tray in place. These will be at the front, back, and sides of the tray. Once you have found them all, use a 10mm socket to remove them. Be careful not to drop them or lose them, as you will need to put them back in when you are finished.
Once all eight nuts are removed, you can carefully lift the tray away from the car. Set it aside in a safe place, being careful not to damage any of the nearby components.
Now you should have enough room to access the fuel filter. Remember to replace the underbody tray before putting the car back on the road.
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Locating the fuel filter
Once the car is securely lifted, you will need to remove the underbody tray to access the fuel filter. The tray is held in place by eight 10mm nylon nuts– two at the front and rear outside, which also assist in holding the wheel well liners.
After removing the tray, you will see the fuel filter held in place by a T25 Torx screw. The fuel filter is connected to four gas lines, which you will need to pinch off before removing the filter.
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Disconnecting the fuel lines
First, relieve the fuel system pressure. Open the fuel cap to depressurise the system. You can also remove the fuel pump fuse and crank the engine to release the pressure. This step is essential for safety and to avoid a gasoline shower when you start disconnecting the lines.
Now, locate the fuel filter. It is usually found on the underside of the car, behind the rear left side seat. You will need to safely lift and support your car to access this area.
Once you have located the fuel filter, the next step is to remove the T25 Torx screw that holds the filter in place. Move the filter out of its holding bracket to give yourself more room to work.
Now, you will need to pinch off all four gas lines coming into and out of the filter. It is important to mark the lines and take pictures so that you can reassemble them correctly later. You can use a hose clamp tool, or protect the lines with a shop rag and then pinch them with vice grips.
After the lines are securely clamped, you can remove the hose clamps and then detach the lines from the filter. Be prepared for a small amount of fuel to spill when you remove the filter.
When disconnecting the fuel lines, be sure to only work on the lines connected to the fuel filter. There is no need to disconnect any lines in the engine compartment.
Finally, when you install the new filter, ensure that it faces the correct direction. The fuel needs to flow through the filter in a specific direction, so match up the markings on the new filter with the one you removed.
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Replacing the fuel filter
Step 1: Prepare your car
Before you begin, you'll need to safely lift and support your car. Remove the gas cap to depressurise the system.
Step 2: Access the fuel filter
Remove the underbody tray until you have enough room to work on the filter.
Step 3: Remove the old fuel filter
Remove the T25 Torx screw holding the filter in place. Move the filter out of its holding bracket to give you more room to work. Pinch off all four gas lines coming into and out of the filter. Mark the lines and take pictures so you don't mix them up during reassembly. Remove the hose clamps and then remove the lines from the filter.
Step 4: Install the new fuel filter
Make sure the new filter faces the right direction. Install the new filter using new clamps. With everything in place, turn on the ignition and check for leaks. Turn off the ignition and reinstall the underbody tray.
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Reattaching the underbody tray
To reattach the underbody tray of a 2006 Mercedes C230, follow these steps:
First, it is important to note that there are four trays on the bottom of the car, excluding the wheel well covers. These trays are essential for protecting the underbody of the car and the attached systems, as well as improving fuel economy by aiding airflow under the car.
Now, to reattach the trays, start with the engine tray, which is held in place by six 10mm nylon nuts. Two of the rear nuts also help support the transmission tray. Next, move to the transmission tray, which is secured by four 10mm nylon nuts, with the two forward nuts also assisting in holding the engine cover.
For the left and right side body under trays, use eight 10mm nylon nuts for each side. The front and rear outside nuts on each side also help hold the wheel well liners.
Finally, ensure that all trays are securely fastened before taking your car back on the road.
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Frequently asked questions
The fuel filter is located on the underside of the car, behind the rear left side seat.
Mercedes suggests changing your filter every 30,000 miles.
You will need a T25 Torx, hose clamps, a screwdriver, and cutters.