Replacing The Fuel Hose On Your Husqvarna 445: A Step-By-Step Guide

how to change the fuel hose on a husqvarna 445

The Husqvarna 445 is a powerful chainsaw that requires proper maintenance to ensure optimal performance. One such maintenance task is replacing the fuel hose, which can become damaged or worn over time. The process of changing the fuel hose involves first removing the old fuel filter from the tank unit and then pulling out the fuel hose. It is important to use suitable pliers with a plain cutting face to loosen the hose from the fuel tank. When assembling the new hose, ensure that the cut-out is aligned against the plastic pin. Additionally, it is recommended to replace the return hose if necessary. This maintenance procedure will help keep your Husqvarna 445 chainsaw running smoothly and efficiently.

Characteristics Values
Hose type Fuel line and return line
Hose compatibility Husqvarna 435, 435E, 440, 440E, 445, 445E, 450, 450E
Hose length Fuel line: 207mm; Return line: 205mm
Package contents 1 x Fuel Line, 1 x Return Line
Part replacement Replaces 523055201, 544128601, 577535101

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Identifying the fuel hose

To identify the fuel hose on a Husqvarna 445, locate the right-hand side of the fuel tank. Here, you will find two hoses. The first is the main fuel line, which has a fuel filter at the end inside the tank. The second is the fuel return tube, which comes down from the primer bulb.

The fuel hose is moulded and can be removed from the outside of the fuel tank. When replacing the fuel hose, ensure you use suitable pliers with a plain cutting face to loosen the hose from the fuel tank.

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Removing the old fuel hose

To remove the old fuel hose from your Husqvarna 445, you will need to first identify the fuel lines. There are two hoses coming from the right-hand side of the tank. One is the main fuel line, which has a fuel filter on the end inside the tank, and the other is the fuel return tube, which comes down from the primer bulb. There is also a white tank breather valve next to these pipes.

Before you begin, ensure that the fuel is not leaking from the white tank breather valve. Both hoses are moulded and push into the tank. It is possible to remove them without taking out the tank, but it is much easier to do so.

To remove the old fuel hose, follow these steps:

  • Disconnect the old fuel hose from the tank unit. Do not use knurled pliers for this step, as they could damage the hose and lead to leakage or fractures. Instead, use a suitable tool like special tool 502 50 83-01 to remove the old fuel filter from the tank unit.
  • Pull the fuel hose out of the tank unit.
  • Use suitable pliers with a plain cutting face to loosen the hose from the fuel tank. Be sure to align the cut-out against the plastic pin when assembling.
  • If needed, replace the return hose as well.

By following these steps, you can safely and effectively remove the old fuel hose from your Husqvarna 445.

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Installing the new fuel hose

To install the new fuel hose on your Husqvarna 445, follow these steps:

Firstly, ensure you have the correct replacement fuel hose for your model. The fuel hose is moulded and can only be removed from the outside of the fuel tank. You will need suitable pliers with a plain cutting face to loosen the hose from the fuel tank.

Now, take your pliers and loosen the old hose from the fuel tank by aligning the cut-out against the plastic pin. It is important to note that you should not use knurled pliers for this task as they can damage the hose and lead to leakage.

Once the old hose is removed, it is time to install the new one. Take the new fuel hose and carefully feed it into the fuel tank, ensuring that the cut-out is aligned with the plastic pin. Use your pliers to secure the hose in place, being careful not to overtighten it.

Check that the new fuel hose is securely attached to the fuel tank and that there are no signs of leakage. If you are satisfied that the hose is secure and there are no leaks, you can reassemble any parts that were removed to access the fuel tank.

Finally, before using your Husqvarna 445, ensure that you prime the fuel hose by pressing the primer bulb a few times to fill the hose with fuel. This will ensure that your chainsaw starts and runs smoothly.

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Checking for leaks

To check for leaks in your Husqvarna 445, begin by inspecting the fuel tank. Empty the tank and check the cap and its rubber seal for any damage. Look for tiny puncture marks on the tank, which can occur if the chain has come off the bar.

Next, check the main fuel line and the fuel return tube, which come out from the right-hand side of the tank. Make sure the fuel is not leaking from the white tank breather valve next to these pipes. Both hoses are moulded and push into the tank.

The fuel lines can become brittle with age and will crack or split when dried out. Check for any cracks or splits in the lines, and if they appear worn, they will need to be replaced.

If you cannot identify any leaks in the fuel tank or hoses, the carburetor may be the source of the problem. The carburetor draws fuel in, mixes it with air, and pumps it out to the chamber. Dirty carburetors can cause leaking due to restricted fuel flow. However, carburetor servicing and repair should be left to skilled professionals.

If you are still unable to identify the source of the leak, it may be a good idea to consult a professional or seek further advice.

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Testing the Husqvarna 445

Engine and Performance Test:

Start by examining the engine size, which is 45.7 cc for the Husqvarna 445. This engine capacity delivers strong performance and deeper cuts. Test the engine by attempting to start it; the 445 should fire up quickly and effortlessly thanks to its Smart Start® technology. Check the engine's responsiveness and power during operation.

Bar Length and Cutting Test:

The Husqvarna 445 offers bar length options ranging from 16" to 20". Choose the appropriate bar length for your specific task and test the cutting performance. Try cutting through different types of wood, including softwoods and denser hardwoods, to evaluate the machine's efficiency and handling.

Maneuverability and Comfort Test:

The Husqvarna 445 is known for its lightweight design, making it easy to maneuver during extended use. Test the chainsaw's balance and comfort by simulating different cutting scenarios, such as pruning trees, cutting firewood, or clearing fallen branches. Ensure that the weight distribution feels comfortable and allows for precise control.

Safety Features Test:

Safety is a critical aspect of any chainsaw. Test the safety features of the Husqvarna 445, including the inertia-activated chain brake, which reduces the risk of injury due to kickback. Ensure that the chain brake is functioning correctly and engages immediately when needed. Additionally, evaluate the effectiveness of the LowVib® dampeners, which are designed to absorb vibration and spare the user's arms and hands.

Maintenance and Durability Test:

The ease of maintenance is a significant advantage of the Husqvarna 445. Test the accessibility of essential maintenance routines, such as cleaning the air filter and spark plug, checking oil levels, and inspecting the chain tension. Assess the durability of the machine by subjecting it to rigorous use and evaluating its performance over an extended period.

Fuel Efficiency Test:

The Husqvarna 445 is designed with fuel efficiency in mind. Test the fuel consumption by operating the chainsaw for a specific duration and measuring the amount of fuel used. Compare these results with the expected fuel efficiency to ensure the machine performs within the specified standards.

Overall Performance Evaluation:

Finally, evaluate the overall performance of the Husqvarna 445 by considering factors such as cutting speed, ease of use, and user-friendliness. Reflect on your experience with the machine and assess whether it meets your expectations for a robust and reliable chainsaw.

By conducting these tests, you can gain a comprehensive understanding of the Husqvarna 445's performance, features, and functionality. This testing process will help you make an informed decision about the machine's suitability for your specific needs and ensure a safe and enjoyable chainsaw experience.

Frequently asked questions

If your Husqvarna 445 is leaking fuel, it may be time to change the fuel hose.

It is recommended to change the fuel hose on your Husqvarna 445 every 2-3 years, or as needed if it becomes damaged or worn.

You will need a pair of pliers with a plain cutting face to loosen and remove the old fuel hose. You may also need a special tool, such as the 502 50 83-01, to remove the old fuel filter.

You can buy a replacement fuel hose for your Husqvarna 445 from authorised dealers, online retailers, or directly from the manufacturer.

First, remove the old fuel filter and fuel hose from the tank unit. Then, fit the new fuel filter and feed the new fuel hose through the tank unit, ensuring that the cut-out is aligned against the plastic pin. Finally, secure the hose in place by pushing it into the tank unit.

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