
If you have a broken mounting stud for your fuel tank strap, you may be wondering if you can replace the stud or if you need to find another way to bolt your fuel tank back in. The studs are built into the fuel tank and can't just be pulled out. They have to be drilled out and replaced with a new stud or bolt. This can be a tricky process, as it involves grinding sparks flying around gasoline. It's also important to note that the pins on fuel tank straps are contained within the strap and do not come out. They act as trunions inside a sheet metal tab that is spot welded under the car. When replacing the straps, you may need to bend them by hand to conform to the fuel tank profile.
| Characteristics | Values |
|---|---|
| Fuel tank strap studs can break | Yes |
| Fuel pump studs can break | Yes |
| Fuel tank strap pins can be removed | Yes |
| Fuel tank strap pins can be replaced | Yes |
| Fuel tank strap bolts can be replaced | Yes |
| Fuel tank strap bolts can be tightened | Yes |
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What You'll Learn

Removing the fuel tank
First, it's important to note that the fuel tank straps are connected to the tank via bolts and pins. The bolts are typically located at the front of the tank, while the pins act as trunnions inside sheet metal tabs that are spot-welded under the car. To remove the tank, you may need to lift the pins out of their brackets and swing the straps to slide them out. This process can be tricky, and it's recommended to have an extra pair of hands or something to temporarily hold the tank in place while you work on the straps.
If you encounter broken mounting studs, you'll need to figure out a way to bolt the fuel tank back in. Unfortunately, finding replacement parts for these studs can be difficult. One option is to drill out the broken stud and replace it with a new one or a bolt, but this can be an unpleasant task due to the grinding sparks around the gasoline.
When installing new fuel tank straps, they may not come pre-bent, so you'll need to bend them by hand to conform to the fuel tank profile before tightening the bolts.
Remember, safety should always be your top priority when working on your vehicle, especially when dealing with the fuel system. Ensure you have the necessary tools, personal protective equipment, and a well-ventilated workspace before beginning any repairs or maintenance.
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Drilling out the old studs
The studs are built into the fuel tank and can't be pulled out. They have to be drilled out and replaced with a new stud or bolt. This can be an unpleasant process as it involves grinding sparks flying around gasoline.
To replace the fuel tank straps, the pins need to be lifted up and out of the bracket. The new straps should already have the pins in them, and they are not designed to be removed. If the tank has already been pulled out, it is easier to have two people to replace the straps or something to temporarily hold the tank in place.
Each bolt has one strap with one side being bolted in and the other a rod that sits in a pocket. The bolts at the front can be removed, but it may be easier to pop the pins out to get the rear part off.
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Bending new straps
If you need to replace the fuel strap studs, you will need to drill them out and replace them with new studs or bolts. This can be a difficult process, as it involves grinding sparks flying around gasoline. It is recommended to have two people or something to temporarily hold the tank in place while you work on the straps. The new straps should come with pins already in them, and they are not designed to be removed. If your new straps are straight, you will need to bend them by hand to conform to the fuel tank profile.
If your new straps are straight, you will need to bend them to conform to the fuel tank profile. This can be done by hand, but it is easier with two people or something to temporarily hold the tank in place. Start by bending the strap 90% of the way by hand, then tighten the bolts to get them to conform to the fuel tank profile. Make sure the bolts are tight and secure before moving on. Once the bolts are tight, check the alignment of the strap and adjust as necessary. It is important to take your time and be careful when bending the straps, as improper alignment can cause damage to the fuel tank or other components.
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Bolting the new straps in place
You may need to remove the tank to swing the strap enough to slide it out of the brackets. It is also worth noting that if your new straps are straight, you will need to bend them by hand to conform to the fuel tank profile before tightening the bolts.
If you are replacing broken fuel pump studs, you will need to drill them out and replace them with new studs or bolts. This can be an unpleasant process due to the grinding sparks that will fly around the gasoline.
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Using a temporary tank holder
If you have a broken mounting stud for the fuel tank strap, you may be able to replace the stud or bolt. However, this can be difficult to do, even with the right tools. The studs are built into the fuel tank and can't be pulled out. They have to be drilled out and replaced with a new stud or bolt.
If you need to replace the fuel tank straps, it is much easier with two people. However, if you are working alone, you can use something to temporarily hold the tank in place while you work on the straps. You may need to remove the tank to swing the strap enough to slide it out of the brackets. The pins are contained within the strap and do not come out. Instead, they act as trunnions inside a sheet metal tab that is spot-welded under the car. They lift up and out of that bracket.
The new straps should already have the pins in place, and they are not designed to come out. If your new straps are straight, you will need to bend them by hand to get them to conform to the fuel tank profile. Then, tighten the bolts to secure them in place.
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Frequently asked questions
Yes, if the studs are broken, they will need to be drilled out and replaced with new ones.
You will need to drill out the old stud and replace it with a new one. You will also need three 6x30mm flange-head stainless steel bolts and nuts or equivalent.
If you don't replace a broken fuel strap stud, your fuel tank may not be securely fastened in place, which could lead to fuel leaks or other issues.











































