Katerina Swanson
The Kawasaki KLR 650 is a motorcycle that has been in production since 1987. While the 2008 model comes with a 6.1-gallon fuel tank, some owners have opted for larger aftermarket tanks, such as the IMS 6.6 and 10-gallon tanks, which are said to fit certain generations of the KLR 650. However, it is important to note that modifications may be necessary for these larger tanks to fit properly, and the increased fuel capacity may affect the bike's handling.
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What You'll Learn
IMS 6.6-gallon fuel tank
The IMS 6.6-gallon fuel tank is compatible with Kawasaki KLR650 models from 1987 to 2018. It is designed to enhance the appearance of the motorcycle and provide a greater riding distance per tank. The tank is larger than stock but maintains a slim and sleek profile, making it perfect for dunes or the race track.
The IMS 6.6-gallon fuel tank provides multi-fuel compatibility, including unleaded gasoline, methanol, and ethanol (E10, E15, E85). It has a PSI rating of 35 to 50 and operates within a temperature range of -40°C to +125°C (-40°F to +257°F).
Some additional adjustments or modifications may be required during installation. It is recommended to refer to the manufacturer's instructions for proper installation procedures.
The IMS 6.6-gallon fuel tank is a popular choice for KLR650 owners looking to increase their fuel capacity and enhance the performance and appearance of their motorcycle.
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IMS 10-gallon fuel tank
The IMS 10-gallon fuel tank is designed for the Kawasaki KLR650, with model years ranging from 1987 to 2018. This fuel tank offers a significant increase in fuel capacity compared to the stock tank, allowing riders to travel farther distances without refuelling.
One of the key features of the IMS 10-gallon fuel tank is its internal lift pump, which enables riders to utilise the full capacity of the tank while maintaining a lower centre of gravity than the original equipment manufacturer (OEM) tank. This design consideration is crucial for the handling and stability of the motorcycle, especially when it is fully fuelled.
The IMS tank is constructed with durability and strength in mind, likely using polyethylene crosslink to withstand the demands of off-road riding. Additionally, it is designed to enhance the appearance of the motorcycle, offering a sleek and slim profile despite its larger capacity. Riders can choose between different colour options, with the natural colour recommended for easily monitoring fuel levels.
When installing the IMS 10-gallon fuel tank, some additional adjustments or modifications may be necessary. For instance, the stock petcock valve needs to be reused, and the tank does not use OEM/stock shrouds. Furthermore, riders should consider adding grip pads to improve their seating position, reducing vibration and enhancing control and comfort.
The IMS 10-gallon fuel tank also offers multi-fuel compatibility, suitable for unleaded gasoline, methanol, and various ethanol blends (E10, E15, and E85). This versatility provides riders with more fuelling options, especially when travelling in regions where specific types of fuel are more readily available.
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Fuel tank capacity
The 2008 Kawasaki KLR650 has a fuel tank capacity of 6.1 gallons. This is a significant capacity that, combined with the bike's fuel economy, allows for a long-distance range between fill-ups.
There are also larger fuel tanks available for the KLR650, which can increase its capacity. One example is the IMS 6.6-gallon fuel tank, which can fit the 2008 model without shrouds or plastics. This tank is designed to enhance the appearance of the motorcycle and provide greater riding distance per tankful. It is made with polyethylene crosslink for extra strength and durability.
Another option is the IMS 10-gallon fuel tank, which was originally designed for the Gen2 model. While it requires some work to fit the 2008 model, it is possible to do so. This larger tank allows riders to stock up on gas at favorable prices and can improve the bike's handling due to a lower center of gravity.
Additionally, there is an IMI 7-gallon fuel tank that can fit the 2008 KLR650, as mentioned by a user who has installed it on their bike.
It is important to note that installing larger fuel tanks may require additional adjustments or modifications, and it is always recommended to consult with a professional or refer to the manufacturer's instructions before making any changes to your motorcycle.
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Fuel tank fitment
The 2008 Kawasaki KLR 650 is a motorcycle with a 6.1-gallon fuel tank. The KLR 650 has been in production since 1987 and has seen several generations of models, with some variations in the fuel tank size and design.
The fuel tank for the 2008 model appears to be specific to that year, with some minor modifications that differentiate it from previous iterations. The 2007 and earlier models had a slightly different design, which included shrouds or plastics that are not present on the 2008 model.
There are aftermarket fuel tanks available for the KLR 650, such as the IMS 6.6-gallon and 10-gallon fuel tanks. These tanks are designed to fit specific model years, with some adjustments needed for certain generations. According to sources, the IMS 6.6-gallon tank can fit the 2008 model without the shrouds/plastics, but it was originally designed for the Gen 1 models. The IMS 10-gallon tank, on the other hand, was designed for the Gen 2 models, and it is unclear if it would fit the 2008 model without modifications.
It is worth noting that some owners of the 2008 KLR 650 have installed the IMS 7-gallon tank, which is available on Amazon, but it is unclear if this is a direct fit or if modifications were needed. Additionally, the IMS tanks offer the benefit of increased fuel capacity and radiator protection, but they may require some adjustments to the fuel transfer system, as they do not have internal lift pumps.
In conclusion, while there is some flexibility in fuel tank fitment for the KLR 650 across different model years, it is important to consider the potential need for adjustments or modifications when installing a fuel tank from a different generation or an aftermarket option.
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Fuel tank protection
Tank Guard Film Cover
A Tank Guard Film Cover is an invisible layer of protective film that prevents scratches and scuffs. It also provides grip to support the rider during turns. These films are pre-cut to fit specific bike models and come with installation tools and instructions for easy DIY application. They are a good investment for protecting your bike's paint job and enhancing its appearance.
Fuel Tank Pads and Protectors
Fuel tank pads and protectors are available in various materials, designs, and colours. They can be purchased as universal fit or exact-fit models. These pads and protectors not only add style to your motorcycle but also provide a non-slip surface, improving the rider's grip and control. Some common materials used for fuel tank pads include rubber, carbon fibre, and snakeskin.
Fuel Tank Stickers and Decals
Fuel tank stickers and decals offer protection while adding a personalised touch to your motorcycle. These stickers come in various designs, from vintage to modern reflective styles. They are often self-adhesive, waterproof, and scratch-resistant. Some stickers are designed specifically for certain motorcycle models, ensuring a precise fit.
Fuel Tank Accessories
In addition to the above options, there are other fuel tank accessories available that can enhance protection and functionality. For example, a fuel tank cap made from carbon fibre can resist damage from fuel additives and provide a secure seal. A manual petcock valve can replace a vacuum-operated one that may not shut off properly when the bike is parked.
Fuel Tank Liners and Inserts
Fuel tank liners and inserts are designed to catch dirt, debris, and particles, preventing them from entering your fuel tank and engine. These liners are made with multi-layer technology, providing high heat and corrosive liquid resistance while reducing vapour loss and saving fuel. They are a worthwhile investment for any motorcycle owner.
By utilising these protection methods, you can maintain the appearance and functionality of your fuel tank while also adding personal style and improving your riding experience.
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Frequently asked questions
Yes, the IMS 6.6 gallon fuel tank is compatible with the 08 KLR 650 model. However, it may require some adjustments or modifications, such as removing the shrouds or plastics.
Yes, there are other fuel tank options available for the 08 KLR 650. For example, you can find universal-fit fuel tanks that offer multi-fuel compatibility and are resistant to damage from fuel additives. There are also larger fuel tanks available, such as the IMS 10-gallon tank, but they may affect the handling of the bike.
The stock fuel tank capacity for the 2008 Kawasaki KLR650 is 6.1 gallons. This provides a good balance between fuel capacity and handling, with a miserly fuel economy that allows for a long-range between fill-ups.
