The Aft Axle Fuel Tank: A Truck's Secret Weapon

what is an aft axle fuel tank

An aft-axle fuel tank is an auxiliary fuel tank that can be added to a truck to increase its fuel capacity. They are often added to trucks with diesel engines, such as the Ford F-Series Super Duty trucks and the Silverado Sierra. The tanks are typically made of steel or plastic and are mounted on the truck's frame, either behind the axle or in the spare tire area. Some owners opt to install them to avoid sacrificing bed and toolbox space.

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Ford F450/550 vehicles with steel aft axle tanks

An aft-axle fuel tank is an additional fuel tank that can be installed at the rear of a vehicle. Some Ford F450 and F550 Super Duty vehicles with diesel and gas V8 and V10 engines, manufactured between 1999 and 2010, featured steel aft-axle fuel tanks. Ford employed a metallic liner on the inside of these tanks to prevent rust. However, prolonged exposure to low-sulphur diesel caused the liner to peel away, leading to potential fuel system issues.

Ford F450/550 owners have considered various options to enhance fuel capacity. One popular suggestion involves replacing the standard midship fuel tank with a larger capacity tank, such as the Transfer Flow 57-gallon option. Another option is to add an auxiliary fuel tank, such as the Titan 4020217 40-gallon aft-axle tank, compatible with 2017-2022 Ford F-450/550 models. This tank can be purchased from suppliers like XDP, which offers competitive pricing and fitment verification for a guaranteed installation match.

Some Ford enthusiasts have contemplated installing an Excursion aft-axle fuel tank on their F450/550 Super Duty trucks. This modification aims to increase fuel capacity without sacrificing bed and toolbox space. However, it raises concerns about the structural integrity of the frame, particularly regarding the removal of the spare tire x-member. While some owners suggest that removing this cross-member is feasible, others worry about potential negative impacts on the rear structurability of the frame.

It is important to carefully consider any modifications to your vehicle, especially when it comes to fuel tanks and the fuel system. Always consult with qualified professionals and adhere to safety guidelines to ensure that any alterations are safe and compliant with relevant regulations.

Identifying Baffle Issues in Fuel Tanks

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Fuel tank rust issues

An aft-axle fuel tank is an auxiliary fuel tank that can be added to specific Ford truck models, such as the F-350, F-450, and F-550 Super Duty trucks. This option is often considered by owners who want to increase their vehicle's fuel capacity without sacrificing bed and toolbox space.

Now, fuel tank rust issues are a common problem, especially in older vehicles and classic cars. While rust on exterior panels is easy to spot, fuel tank rust is a more subtle issue. Here are some key points regarding fuel tank rust:

Causes of Fuel Tank Rust

The primary cause of fuel tank rust is moisture. The more moisture your tank comes into contact with, the more likely it is to develop severe rust over time. Environmental factors, such as road salt and humidity, can accelerate the oxidation process. Road salt, in particular, speeds up rusting as it allows salty water to form and oxidation to occur more rapidly. High humidity also increases the risk of water entering the tank, which then settles at the bottom and promotes oxidation.

In addition to environmental factors, fuel quality can also contribute to tank rust. Moisture can enter the fuel tank due to contaminated gas or a loose fuel filler cap.

Signs of a Rusty Fuel Tank

The most obvious sign of a rusty fuel tank is a strong smell of gasoline. However, this is an extreme symptom that indicates the tank has already failed. Rust can cause issues long before it creates holes in the tank. For example, rust flakes can break off and clog the fuel filter, damaging fuel injectors and leading to a lean running condition as insufficient fuel reaches the engine's combustion chamber.

Addressing Rust Issues

The first step in addressing rust is recognizing its presence. If you own an older vehicle or a classic car, it is crucial to have your tank periodically inspected for rust problems. Once rust is discovered, it should not be ignored. Depending on the severity, you may need to replace the fuel tank entirely. For less severe cases, welding a patch or properly cleaning the interior of the tank may be sufficient.

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Plastic replacement tanks

An aft-axle fuel tank is an additional fuel tank that can be installed at the rear of a truck, providing greater fuel capacity without taking up bed or toolbox space.

If you're looking for a plastic replacement tank, there are a few options to consider. Firstly, it's important to note that plastic replacement tanks may not offer the same durability as steel tanks, but they can still be a good option for certain vehicles and use cases.

For example, Raybuck offers Jeep polyethylene replacement gas tanks designed to withstand the demands of off-roading and everyday driving. These tanks are a more affordable alternative to OEM products, offering comparable performance at a more reasonable price.

Transfer Flow also provides replacement fuel tank systems made from aluminized steel, which offer superior durability and strength compared to plastic tanks. Their tanks are baffled to reduce fuel sloshing during acceleration, braking, and cornering, resulting in a safer and more stable driving experience.

If you own a Ford F-350/450/550, you might consider the Titan 4020217 40-gallon aft-axle auxiliary fuel tank, which can be added to models from 2017 to 2022.

When considering a plastic replacement tank, it's important to research the compatibility, durability, and safety features to ensure it meets your specific needs and vehicle requirements.

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Auto Dynasty's electric fuel pump assembly module

An aft-axle fuel tank is an additional fuel tank that can be installed at the rear of a vehicle, typically a truck or SUV. It is often added to increase the fuel capacity of the vehicle without sacrificing storage space in the bed or cabin.

Now, the Auto Dynasty E7128MN Electric Fuel Pump Module Assembly is a direct replacement part designed to enhance the performance of compatible vehicles. It is compatible with the Dodge Dakota 3.9L, 4.7L, and 5.9L Crew Cab models from 2000 to 2003. This electric fuel pump module assembly is designed to be a straightforward swap with the original part, simplifying the installation process and reducing the time required.

The Auto Dynasty fuel pump assembly includes a range of components that work together to ensure reliable fuel delivery. It features a fuel pump, a float arm, a seal, a fuel strainer, a fuel level sender, and a regulator. These components help maintain optimal fuel flow, accurate fuel level readings, and efficient regulation of fuel pressure.

Constructed from high-quality durable polyethylene and steel, the Auto Dynasty electric fuel pump assembly is built for longevity and performance. The durable materials ensure that the assembly can withstand the rigours of the fuel system, providing consistent performance over an extended period.

Additionally, Auto Dynasty offers a range of electric fuel pump assembly modules compatible with various vehicles, including the Chevy Blazer, GMC Jimmy, Chevy Silverado, GMC Sierra, and Ford Ranger. These assemblies are designed to provide reliable performance improvements and straightforward installation processes for their respective vehicle applications.

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Titan's 40-gallon add-on aft-axle fuel tank

An aft-axle fuel tank is a secondary fuel tank that can be added to a vehicle, typically a truck, to increase its fuel capacity and range. The tank is usually installed at the rear of the vehicle, behind the axle, which gives it its name.

Now, let's talk about the Titans 40-gallon add-on aft-axle fuel tank. This fuel tank is designed for Ford Super Duty Cab/Chassis trucks, specifically the F-250, F-350, F-450, and F-550 models, with years ranging from 2017 to 2022. The tank allows you to add fuel capacity without sacrificing bed or toolbox space, a common concern among truck owners.

The Titan fuel tank is constructed from cross-linked polyethylene, ensuring durability and a long lifespan. It comes as part of a kit that includes everything needed for installation and proper function. This includes an electronic controller management system, sending unit, transfer pump, wiring, fuel lines, and mounting straps.

This fuel tank provides a convenient solution for those seeking to extend the range of their Ford Super Duty trucks without compromising the utility of their vehicle's bed. The tank's placement behind the axle also helps maintain the truck's aesthetics, with a factory-like appearance.

If you're considering the Titans 40-gallon add-on aft-axle fuel tank, be sure to verify compatibility with your specific vehicle's model, trim packages, build dates, and other factory options.

Frequently asked questions

An aft axle fuel tank is an additional fuel tank that can be installed at the back of a truck, usually underneath the chassis frame.

The purpose of an aft axle fuel tank is to increase the fuel capacity of a vehicle without taking up space in the bed of the truck.

Yes, some Ford truck owners have reported issues with the metallic liner inside the fuel tank peeling away and causing problems with the fuel system. However, there are now plastic replacement tanks available that resolve this issue.

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