The fuel pressure sensor in a 2010 Chevrolet Colorado is located at the top of the fuel tank, mounted to the top of the fuel pump assembly. To access the sensor, the fuel tank will need to be removed or lowered. The sensor can be replaced by disconnecting the electrical connector, pulling upward to remove the sensor, lightly lubricating the new sensor, and pressing it into the fuel tank module.
Characteristics | Values |
---|---|
Vehicle Type | 1st Generation Chevrolet Colorado and GMC Canyon |
Year | 2010 |
Fuel Tank Pressure Sensor Location | Top of the fuel tank, mounted to the top of the fuel pump assembly |
Fuel Tank Pressure Sensor Part Number | 16238399 |
What You'll Learn
Fuel pressure sensor location
The fuel pressure sensor in a 2010 Chevrolet Colorado is located at the top of the fuel tank, mounted to the top of the fuel pump assembly.
To access and replace the sensor, you will need to raise and support the vehicle high enough to access the top of the fuel tank through the wheelhouse liner. The left aft wheelhouse liner will need to be removed, and the electrical connector disconnected. Once this is done, you can pull the sensor upwards to remove it from the fuel tank module.
It is recommended to lightly lubricate the new sensor with clean engine oil before pressing it fully into the fuel tank module and reconnecting the electrical connector.
This process is generally the same for both the first and second generations of the Chevrolet Colorado.
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Fuel tank pressure sensor
The fuel tank pressure sensor in a 2010 Chevrolet Colorado is located at the top of the fuel tank, mounted to the top of the fuel pump assembly.
To access and replace the sensor, you will need to raise and support the vehicle high enough to access the top of the fuel tank through the wheelhouse liner. The left aft wheelhouse liner will need to be removed. Once you have access to the sensor, disconnect the electrical connector and pull upward to remove the sensor from the fuel tank module. You can then install the new sensor by lightly lubricating it with clean engine oil and pressing it fully into the fuel tank module before reconnecting the electrical connector.
It is important to note that this process may vary depending on the specific model and configuration of your 2010 Chevrolet Colorado.
Additionally, the fuel tank pressure sensor is part of the EVAP (emissions control/recovery) system, which is responsible for managing fuel vapors from the fuel tank and releasing them into the engine intake during operation. This system includes various components such as a charcoal canister, purge valve, vent valve, fuel tank, and vapor lines. The PCM (Powertrain Control Module) regulates the vapor flow rate through the EVAP purge valve control solenoid, optimizing it based on engine conditions.
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Fuel pressure sensor replacement
To replace the fuel pressure sensor on a 2010 Chevrolet Colorado, you will first need to verify that the sensor is faulty. Start the engine and check the dashboard for any engine lights. If the fuel rail sensor has failed completely, the engine may not start. If the engine does start, listen to the engine operation for any cylinders not firing correctly and feel for any vibrations during operation.
Next, shut off the engine and open the hood. Check for any broken or damaged wiring around the fuel rail sensor. Broken wires can cause the sensor to malfunction.
If you have confirmed that the fuel pressure sensor needs to be replaced, gather the following tools:
- Fuel hose quick disconnect kit
- Fuel-resistant gloves
- Inch-pound torque wrench
- Ratchet with metric and standard sockets
- Small flat-tip screwdriver
Then, follow these steps:
- Park your vehicle on a flat, hard surface and ensure the transmission is in park (for automatics) or in first gear (for manuals).
- Install a nine-volt battery saver into your cigarette lighter to keep your computer live and retain your vehicle settings.
- Open the vehicle's hood and disconnect the battery. Remove the ground cable from the battery's negative post to disable the power to the ignition and fuel systems.
- Remove the engine cover, if there is one, and any brackets that may be in the way of the fuel rail sensor.
- Locate the Schrader valve or test port on the fuel rail. Put on safety glasses and protective clothing. Place a small drip pan under the rail and a towel over the port. Use a small flat-tip screwdriver to open the valve and bleed off the pressure in the fuel rail.
- If there is no test port or Schrader valve, you will need to remove the supply fuel hose from the fuel rail. Place a drip pan under the fuel rail supply hose and use a fuel hose quick-disconnect tool to remove the fuel hose from the fuel rail, releasing the pressure.
- Remove the harness and mounting hardware from the fuel rail sensor.
- Take the fuel rail sensor off the fuel rail.
- Clean the fuel rail with a lint-free cloth and the fuel rail sensor harness with electrical cleaner to remove any debris.
- Install the new fuel rail sensor onto the fuel rail. Screw in the mounting hardware finger-tight, then tighten it to 12 inch-pounds with an additional one-eighth turn.
- Plug in the fuel rail sensor harness to the sensor.
- Reinstall any brackets or components that you had to remove to access the old sensor. If you had to remove the pressure fuel line to the fuel rail, be sure to reconnect the hose.
- Reinstall the engine cover by snapping it back into place.
Now, you will need to check for leaks:
- Reconnect the ground cable to the battery's negative post and remove the nine-volt battery saver from the cigarette lighter.
- Tighten the battery clamp.
- Turn the ignition key on. Listen for the fuel pump to activate, and then turn off the ignition after the fuel pump stops making noise. Repeat this process three to four times to ensure the entire fuel rail is full of fuel and pressurized.
- Use a combustible gas detector to check all connections for leaks and sniff the air for any fuel odors.
Finally, test drive the vehicle:
- Drive the vehicle around the block and listen for any engine cylinders not firing correctly and feel for any vibrations.
- Monitor the dashboard for the fuel level and for any engine lights to appear.
If the engine light comes on after replacing the fuel rail sensor, further diagnosis of the fuel system or a possible electrical issue may be required.
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Fuel pressure sensor cost
The fuel pressure sensor in a 2010 Chevy Colorado is located at the top of the fuel tank, mounted to the top of the fuel pump assembly. The sensor itself costs around $76, while labor costs can be estimated at 3 hours. This means that the total cost to replace the fuel pressure sensor in a 2010 Chevy Colorado is typically around $400.
There may be some variation in the cost of labor depending on your location, and whether the fuel tank needs to be removed or simply lowered in order to access the sensor. It is also worth noting that this price is for a fuel tank pressure sensor, not an oil pressure sensor, which has a different function and is located near the oil filter or in the cylinder head. The cost to replace an oil pressure sensor is typically between $133 and $145, with labor costs estimated between $44 and $56, and parts priced around $89.
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Fuel pressure sensor function
The fuel pressure sensor is a small electronic device located along a vehicle's fuel rail. It is part of the evaporative emissions system (EVAP) and is designed to monitor the fuel pressure present at the fuel rail. In cars with an electronic returnless fuel system, the sensor feeds fuel pressure data to the power train control module or PCM.
The PCM, as the vehicle's onboard computer, regulates engine functions and relays the engine's fuel needs to the fuel pump. This, in turn, supplies the engine with fuel. The fuel pressure sensor senses the amount of fuel in the fuel rail by reading the internal pressure of the rail. It then sends an electronic message to the PCM, telling it how much fuel needs to be released into the engine.
The fuel tank pressure sensor is part of the fuel pump assembly and is usually mounted on top of the tank or inside it. It reads the pressure in the fuel system to detect evaporative leaks, such as a loose or faulty gas cap. Fuel vapors are supposed to be contained in the EVAP system, and leaks can allow vapors to escape into the atmosphere.
When the sensor detects a leak, or if the sensor itself fails, it illuminates the "check engine" light. This is one of the first symptoms of a potential problem with the fuel rail sensor. A faulty sensor may also cause the engine to experience hard starting and, in more serious cases, may not start at all. Another symptom is engine performance issues, such as a decrease in power, acceleration, and fuel efficiency, and in some cases, even stalling.
In terms of the 2010 Chevrolet Colorado, the fuel pressure sensor is located at the top of the fuel tank, mounted to the top of the fuel pump assembly.
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Frequently asked questions
The fuel pressure sensor is located at the top of the fuel tank, mounted to the top of the fuel pump assembly.
Yes, the fuel tank will need to be removed or at least lowered to gain access to the sensor.
Yes, it is safe to drive as the sensor is part of the EVAP (emissions control/recovery) system and does not affect engine performance.