
Brake and fuel lines are two different components of a car's braking and fuel systems. While both are made of steel, the main difference between them is the diameter of the line. Brake systems see way more pressure (1000-2000psi) than any fuel system produces (30-60psi). This means that if you get brake line in a big enough diameter (5/16 or 3/8), it will hold up fine as a high-pressure fuel line.
| Characteristics | Values |
|---|---|
| Composition of metal | The composition of the metal is the same for both brake and fuel lines. |
| Diameter of the line | The only difference between fuel and brake lines is the diameter of the line. |
| Wall thickness | There is no difference in wall thickness between fuel and brake lines. |
| Approval | Fuel lines have lettering on the product if they are CG approved. |
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What You'll Learn

The diameter of the line
Brake lines are designed to withstand high pressures, so they are typically made with a larger diameter than fuel lines. This allows for a greater volume of fluid to flow through the line, which helps to dissipate the heat generated by the brakes.
Fuel lines, on the other hand, are typically smaller in diameter because they only need to accommodate the flow of fuel, which is a lower-pressure system. The diameter of a fuel line is typically in the range of 3/16 to 1/4 inches, while brake lines can be as large as 5/16 or 3/8 inches in diameter.
It's important to note that while a larger diameter brake line can be used as a fuel line, the reverse is not true. A fuel line should not be used as a brake line because it cannot withstand the high pressures generated by the brake system.
When choosing a brake or fuel line, it's important to consider the diameter of the line in relation to the system it will be used with. For high-performance applications, a larger diameter line may be necessary to accommodate the increased flow and pressure. For most applications, however, a standard-sized line will be sufficient.
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Wall thickness
Brake and fuel lines are made of the same material, usually steel. The main difference between the two is the diameter of the line. Brake systems see way more pressure (1000-2000psi) than any fuel system produces (30-60psi).
The wall thickness of brake lines is greater than that of fuel lines due to the higher pressure requirements of brake systems. The increased wall thickness provides additional strength and durability to withstand the high-pressure forces exerted on the brake lines during braking.
The specific wall thickness of brake and fuel lines can vary depending on the vehicle's make, model, and year. However, as a general rule of thumb, brake lines tend to have a larger outside diameter and a thicker wall to accommodate the higher pressure requirements.
It is important to note that while steel is the most common material for both brake and fuel lines, other materials such as copper or aluminium may also be used, especially in older vehicles. The wall thickness of these alternative materials may differ from that of steel lines, but they are still designed to meet the pressure requirements of the respective systems.
When replacing or repairing brake or fuel lines, it is crucial to use the correct type of line with the appropriate wall thickness and diameter to ensure optimal performance and safety.
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The composition of the metal
Brake lines are subject to much higher pressures than fuel lines. Brake systems can see pressures of 1000-2000psi, whereas fuel systems produce 30-60psi.
The diameter of the line is also different. Brake lines need to be a large enough diameter (5/16 or 3/8) to hold up as a high-pressure fuel line.
When it comes to replacing fuel lines, steel lines from auto stores are a popular choice. These steel lines need to be double-flared at the pump and carb, and the correct swage fittings must be used.
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The pressure of the system
Brake systems see much higher pressures (1000-2000psi) than any fuel system produces (30-60psi). This means that if you want to use a brake line as a fuel line, you will need to get one with a big enough diameter (5/16 or 3/8).
Brake lines are typically made from steel, which is strong enough to withstand the high pressures of brake systems. Fuel lines, on the other hand, can be made from a variety of materials, including steel, rubber, and copper. The material used for a fuel line will depend on the specific application and the regulations that need to be followed. For example, US Coast Guard regulations allow the use of rubber fuel hose from the fuel pump to the carburettor, as long as it is a specific type of hose (USCG type A1) and proper fittings and clamps are used.
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Whether the line is CG approved
Brake lines and fuel lines are different in terms of their diameter and the amount of pressure they can withstand. The composition of the metal is not different.
Brake lines can be used as fuel lines, but they will not be CG approved. CG-approved fuel lines are usually made of rubber and have lettering on the product to indicate their approval. They must be USCG type A1 hose and have proper fittings and clamps.
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Frequently asked questions
The difference between a brake line and a fuel line is the diameter of the line.
Yes, it is okay to use a brake line as a fuel line as long as it is a big enough diameter (5/16 or 3/8).
Brake systems see way more pressure (1000-2000psi) than any fuel system produces (30-60psi).











































