
PTFE fuel lines are designed to enhance a vehicle's performance, particularly in racing vehicles and modified engines. PTFE, also known as Teflon, is used in a variety of applications, including automotive fuel lines, chemical processing and food service. PTFE fuel lines are constructed with a triple-layer material, consisting of an inner layer of PTFE, a mid-layer of stainless steel braided mesh, and an outer layer of nylon braided sheath. This design provides high strength, corrosion resistance, temperature resistance and pressure resistance. PTFE fuel lines offer maximum fuel flow and reliability under high-pressure conditions, and are compatible with a range of high-performance fuels, including E85. They are also non-permeable, preventing fuel vapours from seeping through their walls and minimising fuel smell in the vehicle storage area.
| Characteristics | Values |
|---|---|
| Flow capacity | Outstanding |
| OD for the same ID of a comparable rubber braided line | Smaller |
| Extended service life | Does not harden, micro-fracture or permeate fuel vapour |
| Impact and abrasion resistance | High |
| Conductivity | Critical for fuel handling |
| Friction | Low |
| Clogs or blockages in the fuel transfer system | Prevented |
| Extreme temperature swings | Can handle |
| Structural integrity | Maintained |
| Corrosion-resistance | Yes |
| Temperature-resistance | Yes |
| Pressure-resistance | Yes |
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What You'll Learn
- PTFE fuel lines are smaller on the OD for the same ID of a comparable rubber braided line, making them easier to route in tight spaces
- PTFE fuel lines are designed for maximum fuel flow and reliability under high-pressure conditions
- PTFE fuel lines are compatible with E85 and other high-performance fuels
- PTFE fuel lines have a sleek inner surface that cuts down on friction, helping to prevent clogs or blockages in the fuel transfer system
- PTFE fuel lines are non-permeable, meaning they don't let fuel vapours seep through their walls

PTFE fuel lines are smaller on the OD for the same ID of a comparable rubber braided line, making them easier to route in tight spaces
PTFE fuel lines are made from a material called polytetrafluoroethylene, which you might know better by its brand name, Teflon. PTFE is used in a range of applications, including chemical processing and food service, but it's particularly well-suited to automotive fuel lines. This is because it has a sleek inner surface that reduces friction, helping to prevent clogs or blockages in the fuel transfer system. PTFE fuel lines are also extremely durable, with a wide temperature range of -100°F to 500°F (-73°C to 260°C) and resistance to corrosion and pressure.
One of the key advantages of PTFE fuel lines is their smaller outer diameter (OD) compared to rubber braided lines with the same inner diameter (ID). This makes them easier to route in tight spaces, which is especially important when dealing with complex engine compartments or custom installations. The reduced OD also means less weight, which can be beneficial for performance vehicles.
The inner layer of a PTFE fuel line is made of PTFE for maximum chemical resistance. This is then typically surrounded by a braided stainless steel layer for added strength and durability. An outer layer of nylon or another material is often included for further protection and abrasion resistance. This multi-layer construction provides unparalleled performance and protection for fuel delivery systems.
PTFE fuel lines are also known for their outstanding flow capacity and extended service life. Unlike normal rubber braided lines, they will not harden, micro-fracture, or permeate fuel vapour (a process known as "vapor-walk"). This helps to minimise the fuel smell in the vehicle storage area and reduces the risk of fuel leaks, enhancing the safety of the vehicle.
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PTFE fuel lines are designed for maximum fuel flow and reliability under high-pressure conditions
PTFE fuel lines also offer extended service life as they will not harden, micro-fracture or permeate fuel vapour like normal rubber braided lines, minimising fuel smell in the vehicle storage area. They are available in a range of sizes and lengths to meet the demands of various applications, including street and racing applications. PTFE fuel lines are compatible with E85, gasoline, methanol and other high-performance fuels.
The three-layer construction of PTFE fuel lines provides unparalleled performance and protection. The innermost layer is made of PTFE for maximum chemical resistance, followed by a braided stainless steel layer for strength and durability. An outer layer of nylon provides added abrasion resistance and protection. PTFE fuel lines also feature a stainless steel outer braid that provides impact and abrasion resistance, protecting the PTFE inner liner.
PTFE fuel lines are smaller on the OD for the same ID of a comparable rubber braided line, making them easier to route in tight spaces. They are ideal for fuel injection hoses, boost lines, carburetor fuel lines, fuel return lines, vapor return lines, and fuel supply lines.
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PTFE fuel lines are compatible with E85 and other high-performance fuels
PTFE fuel lines are also non-permeable, meaning they don't allow fuel vapors to seep through their walls. This minimizes the fuel smell in the vehicle storage area. PTFE fuel lines provide outstanding flow capacity and are smaller on the OD for the same ID of a comparable rubber braided line, making them easier to route in tight spaces. They also deliver extended service life in any fuel as they will not harden, micro-fracture, or permeate fuel vapor like normal rubber braided lines.
PTFE fuel lines are available in a range of sizes, including AN -06, -08, -10, and AN-12, and come in pre-cut lengths from 4ft to 16ft. They are ideal for street and racing applications where E85, gasoline, or methanol-compatible fuel lines are needed. PTFE fuel lines feature a three-layer, high-strength construction: an inner layer of PTFE, a mid-layer of stainless steel braided mesh, and an outer layer of nylon braided sheath. This construction combines high-quality materials with an advanced multi-layer design that is corrosion-, temperature-, and pressure-resistant.
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PTFE fuel lines have a sleek inner surface that cuts down on friction, helping to prevent clogs or blockages in the fuel transfer system
PTFE fuel lines are designed to improve the performance of racing vehicles and modified engines. PTFE, or Teflon, is a material used in a variety of applications, including automotive fuel lines, chemical processing, and food service. One of the key benefits of PTFE fuel lines is their sleek inner surface, which reduces friction and helps prevent clogs or blockages in the fuel transfer system. This smooth surface also contributes to the outstanding flow capacity of PTFE fuel lines, making them ideal for high-performance applications.
The inner layer of PTFE is typically surrounded by a braided stainless steel layer, providing strength and durability to the fuel line. This stainless steel layer also acts as a protective barrier, safeguarding the PTFE inner liner from impact and abrasion. Additionally, some PTFE fuel lines feature an outer layer of nylon braided sheath, enhancing the overall durability and corrosion resistance of the fuel line assembly.
PTFE fuel lines are known for their exceptional performance under high-pressure conditions. They can withstand extreme temperature variations, ranging from -100°F to 500°F (-73°C to 260°C), without compromising their structural integrity. This makes them well-suited for applications where heat is a significant concern. Furthermore, PTFE fuel lines are non-permeable, meaning they effectively prevent fuel vapors from seeping through their walls, minimising the fuel smell in the vehicle storage area.
The multi-layer construction of PTFE fuel lines, combined with their ability to reduce friction and prevent blockages, contributes to their extended service life. Unlike traditional rubber braided lines, PTFE fuel lines will not harden, micro-fracture, or permeate fuel vapors. This results in a more reliable and durable fuel transfer system, ensuring consistent performance over an extended period.
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PTFE fuel lines are non-permeable, meaning they don't let fuel vapours seep through their walls
PTFE fuel lines are made from a synthetic fluoropolymer known as polytetrafluoroethylene, or Teflon. They are commonly used in high-performance applications, such as racing vehicles and modified engines, due to their ability to withstand extreme temperatures ranging from -100°F to 500°F (-73°C to 260°C) without compromising their structural integrity. One of the key advantages of PTFE fuel lines is their non-permeability, which means they effectively prevent fuel vapours from seeping through their walls. This feature not only minimises fuel odours in the vehicle storage area but also extends the service life of the fuel line by preventing fuel vapour permeation, a common issue with rubber braided lines.
The multi-layer construction of PTFE fuel lines contributes to their superior performance and durability. Typically, these fuel lines consist of an inner layer of PTFE, a middle layer of stainless steel braided mesh, and an outer layer made of nylon or another protective material. This combination of materials provides exceptional resistance to corrosion, temperature fluctuations, and pressure. The smooth inner surface of the PTFE layer also reduces friction, helping to prevent clogs or blockages in the fuel transfer system.
PTFE fuel lines offer outstanding flow capacity and are more compact in size compared to rubber braided lines, making them easier to route in tight spaces. They are compatible with a wide range of fuels, including E85, gasoline, and methanol, and are available in various sizes and lengths to cater to different fuel delivery systems. The stainless steel outer braid of the fuel line provides impact and abrasion resistance while protecting the PTFE inner liner, ensuring reliable fuel handling.
It is important to note that while PTFE fuel lines offer superior performance and durability, they are not legal for sale or use on emission-controlled vehicles unless they meet specific OEM specifications. Overall, PTFE fuel lines are an excellent choice for high-performance applications, providing enhanced fuel flow, reliability, and structural integrity under demanding conditions.
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Frequently asked questions
PTFE, or Teflon, is a material used in fuel lines. It has a sleek inner surface that reduces friction and helps prevent clogs and blockages in the fuel transfer system.
PTFE fuel lines have a number of benefits, including:
- Outstanding flow capacity
- Extended service life as they do not harden, micro-fracture or permeate fuel vapour
- High-strength construction, with an inner layer of PTFE, a mid-layer of stainless steel braided mesh, and an outer layer of nylon braided sheath
- Resistance to corrosion, temperature and pressure
- Ability to handle extreme temperature swings, ranging from -100°F to 500°F (-73°C to 260°C)
PTFE fuel lines are suitable for a range of vehicles, including performance cars, racing vehicles and modified engines. They are also ideal for street and racing applications where E85, gasoline or methanol-compatible fuel lines are needed.
PTFE fuel lines are available in a range of sizes, including 4AN, 6AN, 8AN, 10AN and AN -06, -08, -10 and AN-12. They also come in pre-cut lengths, ranging from 4ft to 16ft.

































