
Underground fuel storage tanks (USTs) are containers designed to hold various types of fuel, including gasoline, diesel, jet fuel, and biofuels, for extended periods. They are used throughout North America at automobile filling stations and by the US military. USTs are made from a variety of materials, including steel, aluminium, fiberglass, reinforced concrete, and plastic. In the past, many USTs were made of bare steel, which is prone to corrosion and leaking over time. Today, USTs are often made of corrosion-resistant materials such as fiberglass or steel clad with a thick FRP shell, and are constructed as double-walled tanks to allow for leak detection. Federal regulations require UST operators to conduct regular inspections of UST systems and meet certain requirements for spill and overfill prevention, corrosion protection, release detection, secondary containment, and material compatibility.
| Characteristics | Values |
|---|---|
| Types | UST (Underground Storage Tank) and AST (Above Ground Fuel Storage Tank) |
| Materials Used | Steel, Fiberglass, Reinforced Concrete, Thick FRP Shell, Well-coated Steel with galvanic anodes, Double-walled tanks, Plastic |
| Contents | Motor fuel, Heating oil, Gasoline, Diesel, Jet fuel, Biofuels, Petroleum, Hazardous chemicals |
| Uses | Storage for non-commercial purposes, Heating, Emergency power generation, Steam generation, Process heat generation, Electricity generation |
| Regulations | EPA Underground Storage Tank Program, 40 CFR 280, Energy Policy Act of 2005, RCRA, State-level regulations |
| Maintenance | Regular inspections, Spill prevention, Release detection, Containment, Repair, Decommissioning |
| Advantages | Space-saving, Protection against external elements, Reduced environmental impact, Enhanced safety features, Aesthetic advantages |
| Disadvantages | Installation challenges, Limited accessibility for inspection and maintenance, Risk of leaks and spills, Structural failures, Groundwater contamination, Property damage, Health hazards |
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What You'll Learn
- Underground fuel tanks were made of bare steel, but are now made of corrosion-resistant materials like fiberglass
- Some underground fuel tanks are made of steel clad with a thick FRP shell
- Well-coated steel with galvanic anodes is another material used for underground fuel tanks
- Underground fuel tanks can be double-walled, allowing for leak detection
- Underground fuel tanks made of steel have a lifespan of 20 to 30 years

Underground fuel tanks were made of bare steel, but are now made of corrosion-resistant materials like fiberglass
Underground fuel tanks, or USTs, have been used for fuel storage for decades. In the 19th century, with the rise of the Industrial Revolution, the demand for fuel storage solutions increased exponentially. Early civilizations used basic containers made from clay, animal skins, and wood to store oils and fuels. However, as technology advanced, so did the need for more sophisticated fuel storage systems.
Until the mid-1980s, most USTs were made of bare steel. While steel is a durable material, it is susceptible to corrosion over time, especially when in constant contact with fuel. This corrosion led to leaks, allowing the tank contents to escape and contaminate the surrounding environment. To address this issue, the U.S. Congress passed a series of laws in the 1980s, found in 40 CFR 280, specifically addressing leaking underground storage tanks.
As a result of these regulations, UST owners and operators were required to add spill, overfill, and release detection equipment to their tanks. Additionally, in 1988, the EPA implemented regulations mandating the location, removal, upgrade, or replacement of underground storage tanks to further mitigate environmental damage. These regulations set standards for equipment, operation, maintenance, record-keeping, and financial responsibility for any UST-related issues.
To comply with the new regulations and to improve the safety and longevity of USTs, newer tanks started to be made from corrosion-resistant materials. Fiberglass, in particular, has become a popular alternative to steel. Fiberglass offers enhanced corrosion resistance, potentially increasing the lifespan of the tanks beyond that of steel tanks, which typically last 20 to 30 years. Other corrosion-resistant materials used in UST construction include steel clad with a thick FRP shell and well-coated steel with galvanic anodes.
Additionally, advancements in technology have led to the development of double-walled tanks, providing an extra layer of protection against leaks. These tanks have an interstice between the two walls, allowing for the detection of leaks from either wall through monitoring with vacuum, pressure, or liquid sensor probes. The adoption of corrosion-resistant materials and advanced tank designs has significantly improved the safety and environmental performance of USTs, reducing the risk of fuel leaks and minimizing potential contamination.
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Some underground fuel tanks are made of steel clad with a thick FRP shell
Underground storage tanks (USTs) are used throughout North America, particularly at automobile filling stations and by the US military. They are used to store various types of fuel, including gasoline, diesel, jet fuel, and biofuels.
In the past, most USTs were made of bare steel, which tends to corrode over time, leading to leaks and environmental contamination. As a result, many older underground tanks have been replaced with newer tanks made of corrosion-resistant materials, such as fiberglass, steel clad with a thick FRP shell, or well-coated steel with galvanic anodes.
FRP is a strong and durable composite material that is well-suited for underground fuel tanks. It is resistant to corrosion and has excellent structural properties, making it capable of withstanding the weight of the soil and any external forces. Additionally, FRP is a versatile material that can be customized to meet specific size and shape requirements, making it suitable for a range of underground fuel storage applications.
Using steel clad with an FRP shell for underground fuel tanks offers several advantages. Firstly, it combines the strength and durability of steel with the corrosion resistance of FRP. This results in a tank that is structurally sound and less susceptible to leaks, which helps to minimize the environmental impact of fuel storage. Secondly, the FRP shell provides an extra layer of protection for the steel, further reducing the risk of corrosion and extending the lifespan of the tank beyond that of a standard steel tank. Finally, this type of tank construction allows for the detection of leaks from the inner or outer tank wall through monitoring of the interstice using vacuum, pressure, or liquid sensor probes. This advanced monitoring capability enhances the overall safety and environmental protection of the fuel storage system.
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Well-coated steel with galvanic anodes is another material used for underground fuel tanks
Underground storage tanks (USTs) have been made from various materials over the years, with manufacturers seeking to improve longevity and safety. Well-coated steel with galvanic anodes is one such material used for underground fuel tanks. This material offers a robust solution for storing fuel and other substances.
Well-coated steel with galvanic anodes provides several benefits. Firstly, the steel is treated with a specialized coating that protects against corrosion. Corrosion resistance is a critical factor in the longevity of underground fuel tanks, as corrosion can lead to leaks and environmental contamination. The coating acts as a barrier between the steel and the surrounding soil and moisture, inhibiting the corrosion process.
Additionally, the use of galvanic anodes further enhances the corrosion protection of the tank. Galvanic anodes are sacrificial anodes made from a more active metal, such as zinc or magnesium. These anodes are connected to the steel tank, and through a process called cathodic protection, they corrode instead of the steel. This protective mechanism ensures that even if the coating is breached, the steel remains protected.
The coating applied to the steel can vary depending on the manufacturer and the intended use of the tank. Common coatings include epoxy-based coatings, coal tar epoxy coatings, and fiber-reinforced plastic (FRP) coatings. These coatings are carefully applied to the steel surface, often after sandblasting, to ensure proper adhesion and longevity. The specific coating used may depend on factors such as the type of fuel or substance being stored and any relevant environmental regulations.
Underground fuel tanks made from well-coated steel with galvanic anodes offer improved durability and safety compared to bare steel tanks. By combining the strength of steel with advanced coating technologies and the sacrificial protection of galvanic anodes, these tanks provide a more reliable solution for fuel storage. However, it is important to note that regular inspections and maintenance are still necessary to ensure the integrity of the tank and coating over its lifespan.
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Underground fuel tanks can be double-walled, allowing for leak detection
Underground fuel tanks, also known as USTs, are large containers designed to store various types of fuel, including gasoline, diesel, jet fuel, and biofuels, for extended periods. They are commonly used in industries such as transportation, agriculture, manufacturing, and energy production.
In the past, most USTs were made of bare steel, which is prone to corrosion over time, leading to leaks and environmental contamination. To address this issue, modern USTs are often constructed with corrosion-resistant materials such as fiberglass or steel clad with a thick FRP shell.
One innovative design feature of modern USTs is the double-walled construction, which allows for leak detection. These tanks have two walls, forming an interstice between them, essentially creating a tank within a tank. This design enables the detection of leaks from either the inner or outer tank wall through monitoring of the interstice using vacuum, pressure, or liquid sensor probes.
The double-walled design provides several advantages. Firstly, it enhances safety by allowing for early leak detection, reducing the risk of environmental contamination and potential health hazards. Secondly, it improves the structural integrity of the tank, providing an extra layer of protection against corrosion and external elements. Additionally, the interstice between the walls can be utilized for monitoring and detection systems, further enhancing the overall safety of the UST.
Federal regulations by the EPA, such as those outlined in the 1984 Hazardous and Solid Waste Amendments to the Resource Conservation and Recovery Act (RCRA), have played a significant role in mandating the use of safer UST designs. These regulations require UST owners and operators to verify, maintain, and clean up sites damaged by petroleum contamination, emphasizing the importance of leak detection and prevention.
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Underground fuel tanks made of steel have a lifespan of 20 to 30 years
Underground storage tanks (USTs) are large containers designed to store various types of liquids, including fuels such as gasoline, diesel, jet fuel, biofuels, and oil. They are commonly used throughout North America at automobile filling stations and by the US military.
In the past, many USTs were made of bare steel, which is prone to corrosion over time, leading to leaks and environmental contamination. To address this issue, the U.S. Congress passed a series of laws in the 1980s to prevent and minimize environmental damage caused by leaking underground storage tanks.
Today, USTs are made of various materials, including steel, fiberglass, reinforced concrete, and composite materials. Steel USTs have a lifespan of 20 to 30 years, while tanks made of fiberglass or other corrosion-resistant materials may last longer.
USTs offer several advantages over above-ground storage tanks, including space-saving benefits and protection against external elements. However, they also have limited accessibility for inspection, maintenance, and repairs, and there is a risk of leaks or structural failures, which can lead to groundwater contamination or property damage.
To mitigate these risks, federal regulations require UST operators to conduct regular inspections of their underground storage tank systems and comply with standards for spill and overfill prevention, corrosion protection, release detection, secondary containment, and material compatibility.
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Frequently asked questions
Underground fuel tanks, or USTs, are made of materials such as steel, fiberglass, reinforced concrete, or plastic.
USTs are underground storage tanks and the related piping, ancillary equipment, and containing systems.
Underground fuel tanks are used to store various types of fuel, including gasoline, diesel, jet fuel, and biofuels, for extended periods.
USTs provide benefits such as reduced environmental impact, enhanced safety features, and aesthetic advantages. They also offer space-saving advantages and protection against external elements.
USTs made of steel may have a lifespan of 20 to 30 years, while tanks made of fiberglass or other corrosion-resistant materials may last longer.































