
Diesel fuel is a liquid fuel designed for use in diesel engines, which are more durable, efficient, and longer-lasting than gas engines. Diesel fuel has a variety of colloquial names, including diesel oil, heavy oil, and simply diesel. The thickness of diesel fuel, or viscosity, is important as it affects how the fuel flows through the engine. If the fuel is too thick, it will take more energy for the engine to run, resulting in decreased fuel efficiency. To thin diesel fuel, various substances can be used, including gasoline, kerosene, paint thinner, and different types of oil. Thinning agents are chosen based on factors such as cost, availability, and safety.
| Characteristics | Values |
|---|---|
| Why thin diesel fuel? | To meet the high demands of a diesel engine and contain more performance additives and detergents to clean out sludge buildup. |
| Thinning agents | Petroleum distillates (gasoline, Naphtha, White Gas kerosene, and diesel fuel), acetone, lacquer thinner, MEK, Turpentine, Toluol (Toluene), and Xylol (xylene) |
| Thinning agent characteristics | Acetone, lacquer thinner, MEK, Turpentine, Toluol, and Xylol are close to gasoline in characteristics. |
| Thinning agent blend % | 15-20% blend recommended for most solvents. |
| Thinning agent cost | Gasoline is generally the cheapest. |
| Thinning agent safety | Kerosene is much safer than gasoline. |
| Thinning agent flash points | Diesel #2 = 125-140°F, Kerosene, Diesel #1 and/or Jet Fuel = 100-120°F, Gasoline = -50°F |
| Engine oil viscosity | Depends on manufacturer requirements and temperature. |
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What You'll Learn

Using gasoline, kerosene, or diesel fuel
Kerosene, also known as #1 diesel fuel oil, is a lighter diesel oil than #2 diesel fuel oil. Kerosene has a lower lubricity than #2 diesel, which can cause fuel pumps to experience a lot of wear and may burn out. To prevent this, you can add some automatic transmission fluid or 2-cycle oil to the kerosene. Kerosene also has a lower energy value, resulting in decreased engine power and fuel economy.
When mixed with diesel fuel, kerosene can improve winter cold flow operability by lowering the cold filter plugging point of the diesel fuel blend. A common ratio for blending diesel fuel with kerosene is in the range of 80/20, 70/30, 60/40, or 50/50. However, it is important to note that kerosene is a polluting fuel and is not recommended by the World Health Organization (WHO) for household use due to the harmful effects of kerosene smoke.
Gasoline, also known as petrol, can be used to thin diesel fuel. It is more effective at thinning than kerosene and diesel fuel, requiring only 20% gasoline to achieve the same thinning effect as 50% diesel fuel. Gasoline also has a greater anti-freeze capacity, making it a better thinner for wintertime use. However, gasoline has a lower flash point than diesel and kerosene, which can be a safety concern.
Diesel fuel can also be used as a thinning agent for other diesel fuels. Diesel #2 has a higher flash point than diesel #1, kerosene, and gasoline, which can be a safety consideration. Diesel #2 is also more viscous than diesel #1, kerosene, and gasoline, requiring a larger volume for thinning.
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Blending with acetone, lacquer thinner, or MEK
Lacquer thinner can be used to increase the octane rating of fuel. It is also mentioned as a method to clean out a fuel tank and remove moisture from the fuel system. However, it is important to be cautious when using lacquer thinner, as it can have similar effects on small engines as ethanol, and it may damage rubber parts over time.
MEK (Methyl Ethyl Ketone) can be blended with vegetable oil to create diesel fuel. This process involves blending MEK with WVO (Waste Vegetable Oil) or WMO (Waste Motor Oil) to create a viable and sustainable bio-diesel fuel. However, it is important to note that blending fuels with varying viscosities can cause issues with fuel pumps and injectors. Therefore, it is recommended to test the blend before use.
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Using vegetable oil
Vegetable oils are an attractive renewable source for alternative diesel fuels. However, they are much thicker than diesel fuel, so they must be thinned out to be compatible with conventional compression-ignition engines and fuel systems.
One way to do this is by blending the vegetable oil with a solvent or lighter fuel. Common solvents used include mineral spirits, gasoline (petrol), kerosene (paraffin), and diesel fuel. However, it is important to note that blending can be dangerous, and some have reported explosions when mixing vegetable oil with extremely light fuels like gasoline. A safer alternative is to blend the vegetable oil with biodiesel, which will work in almost any diesel engine without modification. When blending, it is important to follow the correct ratios, as too much solvent can damage the engine. For example, the Mercedes-Benz, BMW, and Volkswagen Pickup owner's manuals state that up to 30% gasoline (or kerosene in the USA) may be added for cold-weather starting.
Another method to thin vegetable oil is by heating it. This can be done by sending the coolant through a coil of copper or aluminum tubing inside the fuel tank or by using a commercially-made tank heater. The vegetable oil should be heated to about 80°C (or 180°F), at which point its viscosity is only slightly above that of normal diesel fuel, and it can pass through pumps and injectors without causing damage.
Finally, it is important to consider the potential drawbacks of using vegetable oil as a diesel fuel. One issue is that vegetable oil can cause thickening and gelling of lubricating oil, leading to lubrication problems. Additionally, vegetable oil can be a good nutrient source for fungal and bacterial infestations, which can cause filter blockages and damage to fuel injection equipment.
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Adding paint thinner
While it is possible to thin diesel fuel with paint thinner, it is not advisable. This is because paint thinners are highly flammable and toxic, and can be very dangerous to breathe in. They also pose environmental concerns.
If you are thinning diesel fuel for a vehicle, it is best to use a proper fuel thinner or cleaner. These are designed to work with your fuel and will not cause the same issues as paint thinners. For example, Regane Complete Fuel System Cleaner is a suitable product that contains 60-70% kerosene.
If you are thinning diesel fuel for cleaning purposes, there are several alternative products that can be used instead of paint thinner. For example, Tarminator is a product that can be used to remove tar from cars without the strong smell of diesel fuel.
It is important to note that diesel fuel can be used as a paint thinner, but it is not recommended due to its thickness and long drying time. There are also environmental concerns associated with using diesel fuel in this manner.
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Using mineral spirits
Mineral spirits can be used to thin diesel fuel. Mineral spirits, also known as Stoddard solvent, is a combination of C7-C12 length hydrocarbons. It is a solvent that can be used to clean engines and quiet noisy lifters.
When using mineral spirits to thin diesel fuel, it is important to follow the correct procedure to ensure safety and effectiveness. One recommended method is to run the diesel tank almost out of fuel, then fill the tank with 5 gallons of mineral spirits and drive the vehicle as far as possible to run the mineral spirits through the system. After that, fill up the tank with fresh diesel fuel and enjoy the improved performance. This method has been used by a diesel mechanic for years without any reported issues with injection pumps.
It is worth noting that mineral spirits burn off quickly, which may not be desirable in some situations. Additionally, it is important to replace the fuel filter before and after using mineral spirits to thin diesel fuel, as it can cause the filter to clog.
Some people also choose to use a combination of mineral spirits and other additives, such as automatic transmission fluid (ATF) or Stanadyne Performance Formula, to thin diesel fuel. ATF acts as a detergent and helps clean the system, while Stanadyne is known for its effectiveness in clearing dirty injectors.
While mineral spirits can be used to thin diesel fuel, there are alternative methods available. For example, biodiesel or mixing 2 gallons of clean vegetable oil with 5 gallons of diesel fuel can also be used to clean the fuel system. Kerosene is another safer alternative suggested by some.
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Frequently asked questions
Some thinning agents for diesel fuel include:
- Gasoline
- Kerosene
- Naphtha
- Jet Fuel
- Mineral Spirits
- Paint thinner
- Acetone
- Lacquer thinner
- Toluol (Toluene)
- Xylol (xylene)
The process of thinning diesel fuel involves blending it with a thinning agent. The thinning agent is typically added in small percentages of around 15-20%. The temperature is an important factor in the blending process, with around 100°F being a suitable temperature for blending.
Diesel fuel is made from heavier residues that contain long chains. These long chains must be thinned to run in diesel engines. Thinning the diesel fuel allows it to flow properly through the engine, improving engine performance and efficiency.











































