Regan Brown
Removing the fuel tank from a 2000 Honda Accord can be a challenging task. Before attempting to remove the fuel tank, it is crucial to siphon the gas out of the tank to avoid any risks associated with the weight of the full tank. This can be done through various methods, such as using a siphon kit, disconnecting the rubber connection to the filler pipe, or removing the back seat cushion and taking out the gas tank sending unit. Once the tank is drained, the next step is to remove the fuel tank strap bolts, which can be difficult due to corrosion. It is important to carefully follow the steps provided in online forums and manuals to ensure a safe and successful fuel tank removal process.
| Characteristics | Values |
|---|---|
| Fuel tank capacity | 17.2 gallons (65L) |
| Replacement tank cost | $150 |
| New hoses cost | $50 |
| Labor cost | $600 |
| Labor time | 4 hours |
| Fuel tank strap bolts | 4 |
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What You'll Learn
Remove the carpet from the trunk, the fuel pump access panel, and the electrical connector
To remove the carpet from the trunk, the fuel pump access panel, and the electrical connector of a 2000 Honda Accord, follow these steps:
First, crank the car for around 30 seconds to relieve the fuel pressure. This is an important safety step to avoid any potential hazards. Next, locate the fuel pump access panel in the trunk. This is where you will need to disconnect the fuel lines from the fuel pump. The manual may advise disconnecting the fuel lines underneath the car, in front of the gas tank. However, these lines are often rusty and difficult to remove, so it is recommended to disconnect at the fuel pump instead.
The plastic fuel lines run above the tank and are held in place with plastic clips. Carefully remove the lines from the clips, taking extra caution when lowering the sub-frame. Once you have access, pull the lines out of the clips and also remove the evap lines.
At this point, you will need to get the car off the ground and remove the back wheels. Now you can drain the gas from the tank. It is important to choose a safe location for this step and avoid any smoking or open flames during the process.
With the gas drained, you can begin to remove the carpet from the trunk. This will expose the fuel pump access panel and any electrical connectors attached to it. Carefully detach any wiring or components connected to the panel, making note of their positions for reinstallation. Place the removed carpet in a safe location, away from the work area, to maintain a clear and organised space.
These steps should enable you to successfully remove the carpet from the trunk, gain access to the fuel pump, and disconnect the electrical connectors in a 2000 Honda Accord. Remember to take your time, work in a well-ventilated area, and prioritise safety throughout the process.
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Disconnect the fuel lines from the fuel pump
Disconnecting the fuel lines from the fuel pump of a 2000 Honda Accord is a relatively straightforward task that can be done with a basic set of tools. Here is a detailed guide on how to do it:
First, relieve the fuel pressure before removing the fuel lines. This is important because the fuel is pressurized and will spray out if the hoses are not depressurized. To do this, locate and remove the fuse or relay for the fuel pump, then attempt to start the car. If it doesn't start or shuts off after a few seconds, the fuel lines are depressurized.
Next, disconnect the battery by removing the negative battery cable. Lift the vehicle using a jack and secure it with jack stands. Make sure to use one of the car's safety points to raise it and position the jack stands under the car to keep it secure.
Now, locate the existing fuel lines and fuel line connectors. There are four fuel lines that need to be disconnected, all of which are located behind the left rear wheel. First, remove the rear left wheel, then proceed to disconnect the fuel lines.
The four fuel lines consist of two hard lines, a high-pressure line, and one brass line that connects directly to the tank. Use the appropriate wrench or fuel line disconnect tool to loosen the fittings. Place a bucket or drain pan under the fuel line before disconnecting the fittings to catch any residual fuel.
Finally, remove any clamps or brackets that are securing the fuel lines. With the fuel lines disconnected from the fuel pump, you can now access and replace the pump if needed. Remember to exercise caution and refer to a professional mechanic if you are unsure about any part of the process.
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Remove the sub-frame
To remove the sub-frame of a 2000 Honda Accord fuel tank, follow these steps:
Firstly, before you lift the car, take out the carpet from the trunk, remove the fuel pump access panel, and disconnect the electrical connector. Then, crank the car for around 30 seconds to relieve the fuel pressure, and disconnect both fuel lines from the fuel pump through the same access panel.
Now, you need to remove the bolts. There are 8 12mm hex size bolts holding the brackets and 4 17mm hex size bolts going through the sub-frame into the body. Remove all the small bolts and 2 of the 4 large bolts (opposite corners). Leave the remaining 2 large bolts and get a jack to support the sub-frame on the cross member underneath the tank. Then, remove the last 2 bolts.
At this point, you can start to carefully lower the sub-frame from the car. Wiggle it as you lower it to prevent it from hanging up on the front body to sub-frame bushings and becoming crooked. You will also need to pry the shocks out of the knuckle as it comes down. Remember to go slowly and, as soon as you are able to reach, disconnect the remaining hoses from the evap system. Ensure that you get all of the hoses out of the plastic clips before dropping the sub-frame right down.
Finally, once the sub-frame is out of the car, you will need to deal with the fuel tank strap bolts. There are 4 bolts, and you need to remove at least one on each strap. There is a captive nut inside the sub-frame that they are threaded into, which is prone to corrosion. The bolt is longer than the captive nut's threads, so the exposed threads can become corroded over time. It is easy to break the captive nut off, so be careful. If this happens, you will need to cut off the head of the bolt, remove it, and either tap the sub-frame for the next size up or drill a hole through and install a new nut and bolt.
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Remove the fuel tank strap bolts
Removing the fuel tank strap bolts from a 2000 Honda Accord can be a challenging task, especially due to the corrosion that often builds up around the bolts. Here is a step-by-step guide on how to tackle this process:
First, it is important to understand the bolt setup. There are typically four fuel tank strap bolts, and you need to remove at least one bolt from each strap. These bolts are long and threaded into a captive nut inside the sub-frame. Over time, the exposed threads of the bolts and the captive nut can become corroded due to exposure to salt and water.
When removing the bolts, begin by attempting to loosen them with standard tools. You may find that the corrosion has made the bolts extremely tight, and breaking the captive nut is a possibility. If this happens, you will need to take additional steps. Cut off the head of the broken bolt, and then either tap the sub-frame to accommodate the next size up or drill a new hole and install a larger nut and bolt.
As seen in photos from other Honda Accord owners, rust is a common issue with these bolts. It is recommended to spray the sub-frame with paint to slow down future rusting. This preventative step can save you time and effort in the long run.
Additionally, when dealing with rusted connectors, you may need to use a penetrant to help loosen them. This process can be time-consuming, so be prepared to spend a few hours working on them.
In summary, removing the fuel tank strap bolts from a 2000 Honda Accord can be challenging due to corrosion. Be prepared to encounter rust and broken captive nuts. With patience and the right tools, you can successfully remove these bolts and take a step forward in your fuel tank maintenance or replacement project.
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Drain the gas
Draining the gas tank of a 2000 Honda Accord requires careful attention to safety and procedure. Here is a detailed, step-by-step guide:
Preparation:
Before beginning any work, ensure you have the necessary tools and safety equipment, including eye protection, gloves, and a fire extinguisher nearby. The tools required include a Phillips screwdriver, a 10mm wrench for removing the rear seat, and a hand pump for fluids. Additionally, you will need a gas can or container to collect the drained fuel.
Accessing the Fuel Pump:
Start by removing the carpet from the trunk to access the fuel pump access panel. Disconnect the electrical connector to the fuel pump. Crank the car for around 30 seconds to relieve fuel pressure, then disconnect both fuel lines from the fuel pump through the access panel.
Removing Fuel:
Utilize a hand pump or siphoning method to remove the majority of the fuel from the tank. This step is crucial for safety reasons, as removing the tank with fuel in it can be dangerous. Place the hose of the hand pump into the fuel tank and pump the fuel into the gas can. Alternatively, you can siphon the fuel by mouth, but exercise extreme caution to avoid ingesting any gasoline.
Lowering the Sub-Frame:
With the fuel removed, you can now lower the sub-frame. First, remove all small bolts and two of the four large bolts (opposite corners) that hold the sub-frame in place. Leave the remaining two large bolts intact and use a jack to support the sub-frame. Once supported, remove the last two bolts. As you lower the sub-frame, wiggle it gently to prevent it from hanging up on the front body bushings.
Disconnecting Remaining Components:
After lowering the sub-frame, disconnect all remaining hoses from the evap system, and carefully remove the hoses from the plastic clips. Be cautious when dealing with rusty bolts and components. The fuel tank strap bolts, in particular, may be challenging to remove due to corrosion. Remove at least one bolt from each strap, and be prepared to cut the bolt head if necessary.
Final Steps:
With the sub-frame lowered and components disconnected, you can now access the fuel tank. Carefully remove the fuel tank, taking note of any rusty areas. Once the fuel tank is removed, you can proceed with any necessary repairs or maintenance. Remember to exercise caution and patience throughout the process, and always prioritize safety.
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Frequently asked questions
The cost of a replacement tank is around $150, with new hoses costing around $50. The labor to replace the tank is approximately $600, or more if you add a fuel pump.
Before lifting the car, take the carpet out of the trunk, remove the fuel pump access panel, and disconnect the electrical connector. Then crank the car for around 30 seconds to relieve fuel pressure, and disconnect the fuel lines from the fuel pump.
You will need to remove at least one bolt on each fuel tank strap. There are four bolts in total, and they will be difficult to remove due to corrosion.
