Draining Fuel Tank On Polaris Ranger: Step-By-Step Guide

how to drain fuel tank on polaris ranger

Draining the fuel tank on a Polaris Ranger can be done in several ways, depending on the model and your preferences. Some methods include removing the tank, using a fluid transfer pump, or installing a quick drain valve. For example, to drain a Polaris 570, you would need to remove the front plastic, disconnect the vent, fuel line, and pump power, and then remove the tank bolts and the tank itself. It is important to be cautious when draining fuel and to refer to model-specific instructions to avoid damage to your vehicle.

How to drain the fuel tank on a Polaris Ranger

Characteristics Values
Tools required 3/8, 7/16, 1/2 sockets, T27 torx, push pin pliers, small piece of hose
Steps 1. Remove front plastic.
2. Disconnect vent, fuel line, and pump power.
3. Loosen the pump lock ring.
4. Put a small piece of hose on the vent barb and connect to pump outlet.
5. Remove 2 tank bolts, top of pod/cluster, and screws holding the lower part of the pod on handle bars.
6. Lift, tilt, twist, wiggle and pull the tank out.
7. Remove fuel pump and dump tank out from its opening.
Additional tips Use a good fuel treatment like Stabile to treat the fuel in the tank.

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Remove front plastic to access the tank

To access the tank of your Polaris Ranger and drain the fuel, you will need to remove the front plastic. This process can be done in about 10 minutes if you are practised. First, gather the necessary tools: 3/8, 7/16, 1/2 sockets, T27 torx, and push pin pliers. Using these tools, carefully remove the front plastic panel.

Once the plastic panel is removed, you will be able to access the fuel tank and its components. Before removing the tank, it is important to disconnect the vent, fuel line, and pump power. Loosening the pump lock ring before pulling out the tank is also recommended.

To ensure a safe and proper disconnect, you can place a small piece of hose on the vent barb and connect it to the pump outlet. Now, you can proceed to remove the two tank bolts that secure the tank in place.

With the bolts removed, you can carefully lift, tilt, twist, wiggle, and pull the tank out. It may be necessary to remove the top of the pod/cluster and any screws holding the lower part of the pod on the handlebars, allowing it to hang freely.

At this point, the fuel tank will be accessible, and you can proceed with draining the fuel or performing any other necessary maintenance tasks. Remember always to exercise caution when working with fuel and follow the appropriate safety guidelines.

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Disconnect the vent, fuel line, and pump power

To disconnect the vent, fuel line, and pump power on a Polaris Ranger, you will need to first remove the front plastic. This will take around 10 minutes if you are practised. Use 3/8, 7/16, 1/2 sockets, T27 torx, and push pin pliers to remove the plastic.

Once the plastic is off, locate the vent, fuel line, and pump power. Before pulling the tank, loosen the pump lock ring. Put a small piece of hose on the vent barb and connect it to the pump outlet. Now, you can remove the fuel tank.

There are a few different ways to disconnect the fuel line. One way is to remove the hose clamp on the fuel line from the tank, at the valve or at the tank, and then remove the covers and the fuel tank. Another way is to access the fuel module, which is located behind a panel inside the right front fender well. To do this, you will need to remove the front cab and accessories.

If you want to avoid removing the fuel tank completely, you can try using a fluid transfer pump to transfer the fuel to another container. This will allow you to drain the fuel without having to remove the tank. However, be careful not to run the pump without fuel, as this can burn up the pump.

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Use a fluid transfer pump to drain fuel

To drain the fuel tank on a Polaris Ranger, one method is to use a fluid transfer pump. This is a gadget designed to transfer oil and fuel from one container to another. It is a safer option than simply removing the fuel tank and turning it upside down, as you risk the fuel pump burning up if it runs without fuel.

To use a fluid transfer pump, first locate the fuel module. On some Polaris models, this is behind a panel inside the right front fender well, and you will need to remove the front cab and accessories to access it. Once you have located the fuel module, you can then use the fluid transfer pump to drain the fuel.

Connect the pump to the fuel outlet and place the other end in a suitable container. Ensure that the container is properly grounded and that there are no sources of ignition nearby. You should also wear protective clothing, including gloves and eye protection. Then, simply activate the pump to begin draining the fuel.

It is important to note that you should never run the fuel pump dry, as the liquid helps to cool it. Always ensure there is enough fuel in the tank to cool the pump while it is running. By using a fluid transfer pump, you can safely and effectively drain the fuel from your Polaris Ranger without having to remove the entire fuel tank.

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Install a drain valve at the bottom of the tank

To install a drain valve at the bottom of the tank of your Polaris Ranger, you will need to purchase an adapter and a suitable drain valve. It is important to note that you should not attempt to thread a drain valve directly into a plastic fuel tank, as it may leak or rip out of the plastic.

One option is to use a Futmoto drain valve, which is designed for metal oil pans. To install this type of valve, you will need to cut a hole in the bottom of your plastic fuel tank and reach inside to install the fitting. You can also tighten the nut from the inside of the tank to secure the valve in place.

Alternatively, you can contact companies like Futomo or Jaz Products, which offer a range of fittings and plumbing supplies that can be customised to your specific needs. They may be able to provide you with an adapter or fitting that can be installed without the need for threading into the plastic tank.

Another option is to use a fluid transfer pump from Harbor Freight, which is designed to transfer oil and fuel between containers. This can be a safer and more convenient option than draining the fuel tank directly.

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Treat the fuel with a product like Stabile

If you're planning to store your Polaris Ranger for a while, it's a good idea to treat the fuel with a product like Stabile. This will help to prevent issues with starting and rough idling caused by poor fuel. Stabile fuel treatment is a popular choice among Polaris Ranger owners and is available at auto parts stores and Walmart.

Stabile fuel treatment comes in different formulas, including Marine Formula and Ethanol Formula. The Marine Formula offers a higher degree of protection against corrosion than other Stabile formulas, which is beneficial for those in humid environments or who operate their Rangers near bodies of water. The Ethanol Formula is designed to protect against the damaging effects of ethanol fuel, which can include corrosion of plastic, rubber, fiberglass, aluminium, and magnesium components.

When using Stabile, it is important to follow the recommended dosage for long-term storage, which is typically 2 ounces of Stabile for every 5 gallons of fuel. This will ensure that your fuel remains stable and effective, even if your Ranger is stored for extended periods.

In addition to Stabile, other fuel treatments are available, such as Star Tron Enzyme Fuel Treatment. However, some Polaris Ranger owners have found that Stabile provides better results in preventing issues with poor fuel. It is always a good idea to consult your owner's manual and seek advice from trusted mechanics or Polaris dealerships for specific recommendations regarding fuel treatment products and storage procedures for your Polaris Ranger.

Frequently asked questions

To drain the fuel tank, you can remove the tank and turn it upside down, or remove the fuel line and run the fuel pump until the tank is empty. If you choose to remove the tank, you will need to remove the front plastic, disconnect the vent, fuel line, and pump power, and then remove the tank bolts and screws.

You will need 3/8, 7/16, 1/2 sockets, T27 torx, and push pin pliers.

You can remove the fuel line and run the fuel pump to drain the tank, but be careful not to let the pump run dry as it can burn up.

You can install a quick drain, such as a bottom-fitting valve like the Futmoto drain valve, to easily drain fuel when your Polaris Ranger will be stored for a while.

You can use a fuel treatment like Stabile to treat the fuel in the tank and leave it alone.

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