
A fuel water separator is an essential device in your vehicle that ensures your engine runs smoothly. It acts as a filter, trapping water and contaminants from your fuel before it enters the engine, preventing engine damage and reduced performance. Regular maintenance of the fuel water separator is crucial, including periodically draining the collected water and replacing the filter. This process involves opening the drain at the bottom of the separator to remove the water and then replacing the filter. After cleaning or replacing the filter, it is essential to reprime the fuel system to remove any air bubbles and ensure optimal engine performance. Repriming typically involves operating the fuel pump or using a priming lever, following the manufacturer's guidelines. This process may need to be repeated several times, and it is normal for the engine to run rough and produce white smoke during this time.
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What You'll Learn

Drain the water separator/filter module
Draining the water separator/filter module is a necessary step in maintaining your vehicle's fuel system. Here is a detailed guide on how to do it:
First, it is important to note that there are typically two fuel filter assemblies in a vehicle. One is located on the driver's side of the engine, and the best access to this water drain valve is from under the hood. The second one is located under the body, in front of the rear axle, and above the drive shaft. This can be accessed from under the vehicle.
To begin the draining process, make sure the engine is not running. Diesel fuel can damage blacktop paving surfaces if spilled. Locate the water drain valve for the filter you are going to drain. Place an appropriate container underneath the valve to catch the drained fluid.
Now, turn the engine-mounted filter drain valve counterclockwise by a quarter turn. For the underbody-mounted filter, turn its drain valve counterclockwise by a full turn.
Next, turn the ignition switch to the "ON" position. This will allow any accumulated water and contaminants to be drained from the system. Leave the drain valve open until you see clean fuel. It is important to ensure that all water has been removed.
Finally, close the drain valve by rotating it clockwise until you feel resistance from the internal seal. To properly compress the seal, continue turning the drain by half a turn. Over-tightening the drain can damage the seal and cause leaks, so be careful not to over-compress the seal.
After completing these steps, you will have successfully drained the water separator/filter module. Remember to dispose of the drained fluid properly and consider contacting a dealer, service station, or government agency for advice on recycling programs and proper disposal methods.
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Reprime the fuel system with the push button
Repriming the fuel system with the push button is a crucial step after draining the water separator filter. This process ensures the removal of any air pockets that formed during the draining procedure, which is essential for the smooth operation of your vehicle's engine. Here's a detailed guide on how to effectively reprime the fuel system using the push button method:
Step 1: Understand the Basics
Firstly, it's important to know that modern diesel engines are designed to make reprimming easy. The process may vary slightly depending on the make and model of your vehicle, so it's always a good idea to refer to your owner's manual for specific instructions. Additionally, ensure that your fuel tank has enough fuel before beginning.
Step 2: Locate the Push Button
The push button for reprimming the fuel system is typically located near the ignition. In some vehicles, it may be labelled as the ""push to start" or "RUN" button. This button allows you to cycle the ignition without actually starting the engine, which is crucial for the reprimming process.
Step 3: Cycle the Ignition
Now, you'll need to cycle the ignition by pressing the push button multiple times. Here's a step-by-step breakdown:
- Press the push button without depressing the brake pedal.
- Listen for the sound of the fuel pump running to build pressure.
- Repeat this step a couple of times. Each time you press the button, hold it for around 30 seconds.
- After each cycle, release the button and wait a few seconds before pressing it again.
- You may need to do this 2-3 times, or more, until you feel comfortable that the system has been sufficiently reprimed.
Step 4: Start the Engine
Once you've completed the above steps, you can start the engine as you normally would. Your engine should now run smoothly, and any air pockets in the fuel system should have been eliminated.
Troubleshooting:
- If your vehicle has a continuous crank issue when trying to start, avoid pressing the push button with the brake pedal depressed. This can lead to dry cranking, which is not good for the engine.
- If you encounter difficulties reprimming a push-button truck, an alternative method is to press the start button multiple times (around 30 times) in a row without pressing the brake. This will activate the electric fuel pump and help reprime the system.
Remember, it's important to follow the specific guidelines provided by your vehicle's manufacturer. Always refer to your owner's manual or seek advice from a qualified mechanic if you're unsure about any steps or if you encounter any issues during the process.
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Check for fuel leaks
To check for fuel leaks, it is important to inspect the fuel system for any signs of leakage. This includes checking the fuel filter water separator, the fuel lines, and the connections. It is recommended to wear safety gear, such as safety glasses and gloves, to protect yourself from fuel and debris during the inspection process.
Begin by locating the fuel filter water separator, which is typically found under the hood, near the fuel tank. It is a cylindrical-shaped component with fuel lines connected to it. Once located, carefully examine the separator, fuel lines, and connections for any signs of fuel leakage. Look for wet or damp areas, as well as any visible cracks or damage that could indicate a leak.
If you notice any fuel leaks, it is important to tighten the connections. Use a wrench or socket set to securely tighten the connections, but be careful not to overtighten them. After making the necessary adjustments, re-inspect the system to ensure that the leaks have been addressed.
In addition to visual inspection, you can also check for fuel leaks by starting the engine and running it for a few minutes. During this time, pay close attention to any unusual smells or sounds that may indicate a fuel leak. If you suspect a leak, turn off the engine immediately and further inspect the fuel system to identify and address the source of the leak.
To ensure the safety of your vehicle and prevent potential hazards, it is crucial to address any fuel leaks promptly. Regular maintenance and inspections of the fuel system, including the fuel filter water separator, can help identify and prevent leaks before they become more serious issues. By following the recommended maintenance schedule and staying vigilant for any signs of leakage, you can help maintain the optimal performance and longevity of your engine.
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Remove air bubbles
To remove air bubbles from your fuel system, you must first ensure that the fuel is turned on. Check for leaks at the water separator. If you have a primer ball, squeeze it until it becomes harder to squeeze. Your fuel system should have some bleed screws installed in key locations. The primary fuel filter has one on top of the housing, and there is one on the fuel line connector at the injector timing pump.
Loosen the bleed screw on the primary fuel filter by half a turn. Then, use a small lever on the lift pump mounted on the engine. This should be before the primary filter. It may take some time, but between using the primer ball and the small lever, you should see bubbles coming out of the bleed screw. Keep pumping until the bubbles stop and you see only fuel coming out. A rag around the bleed screw will help to minimise the mess.
If your engine still won't start, you can try to loosen the nut on the top of one of the injectors and turn over the engine for a second. Check for fuel at the injector to make sure fuel has reached the engine. If only fuel is coming out of the injectors and the engine still won't start, review your process. If you find any leaks in your lines, bleed screws, and filters, air could be entering the system.
When reassembling the components, gently thread the drain bowl onto the filter housing, ensuring the O-ring is not pinched. Hand-tighten the bowl onto the element housing. Then, fill the filter with fuel (80% full) to prevent air bubbles from entering the fuel lines. With the filter full of fuel, carefully attach the filter element/drain bowl assembly to the diecast cap. Again, gently thread the two pieces together and avoid overtightening the parts. These components should be hand-tightened to ensure they are not inadvertently overtightened.
To purge the air sooner, you can prime the system before starting the engine. Turn the key to the "on" position for 30 seconds and then turn it off. Repeat this process several times. The engine may run rough and produce white smoke while air is in the system, but this is normal.
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Consult the vehicle manual
When it comes to reprimming your fuel system after a fuel water separator filter, consulting your vehicle's manual is crucial. This is because the specific steps and procedures can vary depending on the vehicle's make, model, and year. While some general guidelines exist, your vehicle's manual will provide detailed, model-specific instructions to ensure safe and effective reprimming.
For example, the owner's manual for a Ford truck specifies instructions for purging air from the fuel system. It recommends turning the key to the "on" position for 30 seconds and then turning it off, repeating this process several times before starting the engine. The manual also clarifies that the engine may run rough and produce white smoke during this process, which is normal. Additionally, Ford techs suggest draining the water separator regularly, even though there is no official recommendation for monthly draining.
Similarly, Jeep Gladiator owners have shared their experiences and insights on forums. They emphasize the importance of consulting the vehicle's manual for specific instructions. While some owners have shared their personal routines for oil changes and fuel filter replacements, these practices may vary depending on the model year and individual usage patterns.
The vehicle's manual will also provide essential safety precautions when working on the fuel system. For instance, the manual for diesel-powered vehicles warns about the extremely high pressure of fuel lines, which can reach up to 18,000 psi. It emphasizes the importance of caution to prevent personal injury when inspecting or servicing these systems.
Furthermore, the manual will outline the location of the fuel filter/water separator, which is typically on the left-hand side of the engine, above the starter motor. It will also guide you through the process of removing collected water, either by unscrewing the drain at the bottom of the Water-In-Filter (WIF) assembly or turning the drain handle to "OPEN," depending on the type fitted.
In conclusion, while online forums and discussions can offer insights and personal experiences, consulting your vehicle's manual is paramount for accurate and model-specific instructions on reprimming your fuel system after a fuel water separator filter. This ensures that you follow the recommended procedures, safety precautions, and maintenance guidelines tailored to your specific vehicle.
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Frequently asked questions
To reprime the fuel system, you can operate the fuel pump or use a priming lever. This is done to remove any air bubbles before restarting the engine. You can also refer to your vehicle's manual for specific instructions.
Drain the filter into a clear container and check if there is water at the bottom of the container. Water is heavier than oil, so it will settle at the bottom.
The frequency of draining the filter depends on the manufacturer's recommendations, which are typically based on the number of hours of engine operation or mileage. Some recommend draining it annually or every 12,000 to 15,000 miles. It is also suggested to drain it when you notice decreased engine performance or reduced fuel efficiency.
































