
Replacing a fuel pump relay is a straightforward task that can be completed in a few simple steps. It is important to disconnect the negative battery terminal before beginning, and to have the necessary equipment to hand, including a 10mm spanner and a replacement fuel pump relay control module. The relay is usually located on the left side of the steering column, under the dash, and can be identified by four blade-type connectors sticking straight down.
| Characteristics | Values |
|---|---|
| Disconnect | Negative battery terminal |
| Remove | Lid on the fuse box |
| Use | 10mm spanner to undo the negative battery terminal |
| Use | Contact cleaner to clean the contacts |
| Use | Dielectric grease on the pins |
| Pull | Relay straight out |
| Spread | Two locking tabs on the shorter side of the relay |
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What You'll Learn

Disconnecting the negative battery terminal
To begin, locate the negative battery terminal. This is usually found on the left side of the steering column, under the dash. Once you have located it, use the 10mm spanner to disconnect the terminal. Be careful not to touch any metal surfaces or electrical components while doing so, as this could result in an electric shock.
After disconnecting the terminal, it is a good idea to cover it with a piece of tape or a terminal cover to prevent accidental reconnection. You should also take this opportunity to inspect the battery for any signs of corrosion or damage. If there is any corrosion present, it can be cleaned using a wire brush or a specialised battery cleaning solution.
It is important to note that disconnecting the negative battery terminal will reset some of your car's electronic systems, such as the clock and radio presets. You may need to reprogram these systems after replacing the fuel pump relay. Therefore, make a note of any settings or codes before proceeding.
Finally, before proceeding with the replacement, ensure that you have all the necessary tools and parts required for the job. This includes the new fuel pump relay, as well as any other specific tools or equipment mentioned in your vehicle's repair manual.
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Removing the fuse box lid
To remove the fuse box lid, you must first disconnect the negative battery terminal. You can do this with a 10mm spanner. Once the negative battery terminal has been disconnected, you can then remove the lid on the fuse box.
The relay is located on the left side of the steering column, under the dash. To make this process easier, you can recline and move back the front driver seat to give you more room and raise the steering wheel.
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Cleaning the contacts
It is recommended to use dielectric grease on the pins when reinstalling the relay. This will help to protect the contacts from future corrosion and make it easier to remove the relay if necessary. Dielectric grease is a non-conductive grease that is designed to protect electrical connections from moisture and corrosion. It is important to use a grease that is specifically designed for electrical connections, as other types of grease may conduct electricity and cause damage.
To clean the contacts, start by disconnecting the negative battery terminal to prevent any sparks. Then, use a contact cleaner to gently clean the contacts, ensuring that all corrosion or buildup is removed. Once the contacts are clean, apply a thin layer of dielectric grease to the pins before reinstalling the relay. This will help to protect the contacts and ensure a proper connection.
It is important to note that twisting or forcing the relay may not be effective if it is seized in place. Instead, focus on cleaning the contacts and using dielectric grease to make the removal and installation process easier. By taking the time to clean and protect the contacts, you can help to ensure the long-term reliability of the fuel pump relay and prevent future issues.
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Using dielectric grease on the pins
To replace a fuel pump relay, you will need to disconnect the negative battery terminal and remove the lid on the fuse box. The relay is located on the left side of the steering column, under the dash. You should then be able to pull the relay straight out, but it could be corroded in place. If you think you are going to break it, unplug the battery so you don't throw sparks. If it is seized, clean the contacts with contact cleaner and use dielectric grease on the pins when going back in.
Dielectric grease is a silicone-based grease that is used to lubricate and protect electrical connections. It is designed to be electrically insulating, meaning it will prevent electrical current from flowing through the connection. This can be useful if you want to prevent short circuits or electrical arcing. When applying the grease to the pins of the fuel pump relay, make sure that the surface is clean and dry. Apply a small amount of grease to the pins, using a thin layer. You can use a small brush or a cotton swab to apply the grease evenly. Once the grease is applied, you can then insert the relay back into the fuse box.
Dielectric grease is a great way to protect electrical connections and prevent corrosion. It is important to use it properly, as too much grease can actually attract dirt and debris, which can cause problems down the line. When applying the grease, make sure that you only use a small amount and that it is evenly distributed. You should also avoid getting the grease on any other parts of the fuse box, as it could cause electrical issues.
Another benefit of using dielectric grease is that it can help to improve the performance of the electrical connection. By reducing the resistance between the two surfaces, the grease can actually improve the flow of electrical current. This can lead to improved fuel pump performance and potentially even better gas mileage.
Finally, using dielectric grease on the pins of the fuel pump relay can help to extend the life of the component. By protecting the pins from corrosion and reducing the chance of electrical issues, the grease can help to ensure that the relay continues to function properly for a longer period of time. This can save you time and money in the long run, as you won't have to replace the relay as often.
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Reclining the driver's seat to give more room
To replace the fuel pump relay, you will need to recline the driver's seat to give yourself more room to work. You should also raise the steering wheel if possible.
First, disconnect the negative battery terminal using a 10mm spanner. This will prevent any sparks from being created while you work. Next, remove the lid on the fuse box. The fuel pump relay is located on the left side of the steering column, under the dash. It should pull straight out, but it may be corroded in place. If you think you are going to break it, unplug the battery. There are two locking tabs on the shorter side of the relay that need to be spread out to pull it out.
If the relay is corroded, you can clean the contacts with some contact cleaner. You should also use dielectric grease on the pins when going back in to prevent future corrosion. These relays do fail on older cars, so it's a good idea to replace it if it hasn't been done already.
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Frequently asked questions
Over time, heat from the engine bay can destroy the solder connections within the module. This can cause the car to stop working when it's hot, and then start again when it cools down.
You will need a 10mm spanner to undo the negative battery terminal, a new fuel pump relay control module, and around five minutes of your time.
You can buy one from a dealer, or from a local auto parts store.
The relay is located on the left side of the steering column, under the dash. Disconnect the negative battery terminal and remove the lid on the fuse box. The relay has four blade-type connectors sticking straight down. It could be corroded in place, so be careful not to break it when removing it.










































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