Replacing The Fuel Pump In A 2004 Grand Cherokee

how to replace fuel pump on 2004 grand cherokee

If the fuel pump in your 2004 Jeep Grand Cherokee is acting up, you may be able to replace it yourself without breaking the bank. While not the easiest job in the world, it is doable and will save you a lot in labour costs. Before you begin, make sure you have the necessary tools and safety equipment, and that you are working in a well-ventilated area. You will also need to drain the gas tank or ensure it is almost empty before you start.

Characteristics Values
Vehicle Model Jeep Grand Cherokee ZJ and WJ (1993-2004)
Vehicle Engine 4.0 liter
Vehicle Make 2004
Fuel Pump Module Components Fuel pick-up filter (strainer), electric fuel pump, threaded locknut, gasket, fuel gauge sending unit, fuel supply tube, fuel return tube
Fuel Pump Replacement Cost Between $611 and $894 (including parts and labor)
Fuel Pump Replacement Tools Hydraulic floor jack, wheel chocks or blocks, flat head and Phillips head screwdrivers, catch pan or container, replacement tank straps
Fuel Pump Replacement Steps Disconnect battery, jack up rear end of Jeep, remove inner fender, disconnect filler neck, disconnect tank vent hose and fuel pump power supply, remove tank straps, lower tank and remove fuel line from pump, remove old fuel pump, install new pump

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Disconnect the battery

Disconnecting the battery is the first step in replacing the fuel pump on a 2004 Jeep Grand Cherokee. This is a crucial safety precaution when working in the engine compartment or with any component of the fuel system.

To begin, locate the battery in the engine compartment. You will see two battery terminals, one positive (red) and one negative (black). Using a wrench or a socket, loosen the negative battery terminal. You may need to wiggle the wrench to break the terminal free. Once it is loose, carefully disconnect the terminal from the battery post. Ensure that you do not touch the terminal to any metal parts of the vehicle, as this could result in an electrical short.

Place the disconnected terminal in a safe location, away from the battery, to ensure it does not accidentally make contact. This will prevent the battery from discharging and protect you from electrical shocks while working.

It is important to work in a well-ventilated area and avoid any sources of flame or heat, such as cigarettes or sparks, as you will be working with flammable gasoline. Additionally, always use jack stands to support the vehicle when working underneath it and never rely solely on a hydraulic floor jack.

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Jack up the rear end of the Jeep

Jacking up the rear end of your Jeep is an important step in replacing the fuel pump on your 2004 Grand Cherokee. Here is a detailed, step-by-step guide on how to do this safely and effectively:

Firstly, gather the necessary tools and equipment. You will need a hydraulic floor jack, wheel chocks or blocks, and jack stands. Place the wheel chocks or blocks in front of the front wheels of your Jeep to keep it securely in place. This is a crucial safety measure to prevent accidental movement or rolling while you are working.

Now, position the hydraulic floor jack at the rear of your Jeep and slowly raise the jack until the rear end is lifted. Take your time with this step to ensure the vehicle is stable and secure. Once the rear end is lifted to the desired height, carefully place the jack stands in the approved locations. Lower the Jeep gently onto the jack stands, ensuring they are securely in place and able to bear the weight of the vehicle.

It is important to always use jack stands when working under your Jeep. Do not rely solely on a hydraulic floor jack, as this could be unsafe. With the rear end of your Jeep securely raised and supported, you can now proceed with accessing and removing the fuel pump.

Remember to exercise extreme caution when working with a vehicle in this manner. Ensure you are working in a well-ventilated area, and avoid any sources of flame or heat, such as cigarettes or sparks. It is also advisable to disconnect the negative battery terminal before proceeding with any further steps.

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Remove the inner fender

To remove the inner fender of a 2004 Jeep Grand Cherokee, you will need to jack up the vehicle and support it on jack stands. Place wheel chocks in front of the front wheels and jack up the rear of the Jeep. Place the jack stands in the approved locations and lower the Jeep onto them. Ensure you use jack stands when working under the Jeep—never use a hydraulic floor jack alone.

Once the Jeep is securely in place, you can begin to remove the inner fender. Use a Phillips-head screwdriver to remove the left (driver's side) rear inner fender cover. This will give you access to the fuel filler neck. Be sure to also disconnect the filler neck. Use a flat-head screwdriver to disconnect the hose clamp from the filler neck and pull off the fuel hose.

Next, you will need to disconnect the tank vent hose and fuel pump power supply. Again, use a flat-head screwdriver to remove the clip that holds the vent hose to the gas tank. Pull the hose off the tank and then disconnect the quick disconnect of the power supply for the fuel pump.

Now you can remove the inner fender. It is held in place by bolts, which you can unscrew once you have removed the relevant covers. You may need to use a pry bar to loosen the fender before you can fully remove it. Once the fender is free, you can install a new one, ensuring you tighten all bolts and screws before lowering the Jeep back to the ground.

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Disconnect the filler neck

Disconnecting the filler neck is a crucial step in replacing the fuel pump on a 2004 Jeep Grand Cherokee. Here is a detailed guide on how to do it:

First, use a Phillips-head screwdriver to remove the left or driver's side rear inner fender cover. This will expose the fuel filler neck and provide access for the next steps. It is important to have the right tools for this job, as attempting to force the wrong type of screwdriver could result in stripped screws.

Once the inner fender cover is removed, locate the hose clamp connecting the fuel hose to the filler neck. Using a flat-head screwdriver, carefully loosen and remove the hose clamp. After the clamp is removed, pull off the fuel hose from the filler neck. This will disconnect the fuel line from the filler neck, allowing you to proceed with accessing the fuel pump.

It is important to work in a well-ventilated area when performing this task, as gasoline fumes can be dangerous. Always take the necessary precautions to ensure your safety when working on any vehicle.

At this point, you should be able to see the fuel filler neck clearly. Inspect the area for any signs of damage or wear. If there is any debris or residue around the filler neck, clean it up before proceeding. It is important to ensure that the area is clean and free of any contaminants that could potentially cause issues later on.

Now, carefully inspect the fuel hose and filler neck for any signs of cracks, leaks, or other damage. If there is any visible damage, it may be necessary to replace the fuel hose along with the fuel pump. In some cases, a small tear or crack in the hose could lead to a fuel leak, which can be dangerous and impact the vehicle's performance.

After inspecting and addressing any issues, you can proceed with the next steps in replacing the fuel pump. Remember to refer to a trusted repair guide or seek assistance from a professional if you encounter any difficulties or complications during the process.

By following these steps, you will be able to successfully disconnect the filler neck on your 2004 Jeep Grand Cherokee, allowing you to access and replace the fuel pump.

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Disconnect the tank vent hose and fuel pump power supply

Disconnecting the tank vent hose and fuel pump power supply is a crucial step in replacing the fuel pump on a 2004 Jeep Grand Cherokee. Here is a detailed guide on how to do this:

First, locate the vent hose and the power supply connection for the fuel pump. These should be accessible once you have removed the rear inner fender cover and the fuel filler neck, as outlined in steps 3 and 4 of the fuel pump replacement process. It is important to have a flat head screwdriver on hand to complete this step.

Once you have located the components, use your flat head screwdriver to carefully remove the clip that secures the vent hose to the gas tank. This clip holds the vent hose in place, so it is important to detach it gently to avoid any damage. After removing the clip, gently pull the hose away from the tank, taking care not to stretch or damage the hose.

Next, you will need to disconnect the power supply for the fuel pump. This is typically a quick-disconnect wiring harness that can be easily separated. Look for a red locking clip on the wiring harness. Slide this clip up and then gently pull apart the wiring harness to disconnect the power supply. Ensure that you have completely disconnected the power supply before moving on to the next step.

At this point, you should have successfully disconnected both the tank vent hose and the fuel pump power supply. It is important to be cautious when working with the fuel system, as it is under constant pressure, even when the engine is off. Always release the fuel system pressure before servicing the fuel pump module, following the procedure outlined in your Jeep Grand Cherokee's manual.

Now that these connections have been safely disconnected, you can continue with the next steps in the fuel pump replacement process, such as removing the tank straps and lowering the fuel tank. Remember to work in a well-ventilated area and take the necessary precautions to avoid any accidents or injuries.

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