Replacing The Fuel Pump In A Ford Territory: Step-By-Step Guide

The fuel pump in your Ford Territory is an essential component that ensures your engine runs smoothly by transferring fuel from the tank to the fuel injectors. A faulty fuel pump can cause a range of issues, from poor engine performance to complete engine failure. If your Ford Territory is experiencing fuel pump problems, you may need to replace it. The cost of a new fuel pump can vary depending on the model and year of your car, but it is typically an expensive repair. In addition to the cost of the pump itself, there is also the labour cost involved in fitting it. This guide will take you through the process of replacing the fuel pump in your Ford Territory, helping you get your car back on the road safely and efficiently.

Causes of fuel pump failure

A fuel pump is an important component of your Ford Territory, transferring fuel from the tank to the fuel injectors and ensuring the engine runs smoothly. A failing fuel pump can lead to a range of issues, including poor engine performance, reduced fuel economy, and stalling. Here are some common causes of fuel pump failure:

• Fuel Contamination: Water, rust, dirt, debris, and metal particles can contaminate the fuel and damage the pump, leading to drivability issues.
• Overheating: Driving with a low fuel level frequently can cause the pump to overheat due to poor lubrication. This makes the pump work harder than necessary, leading to potential failure.
• Regular Wear and Tear: Over time, the fuel pump may come into contact with other metal parts, affecting its service life. This metal-to-metal contact can cause damage and reduce the pump's effectiveness.
• Poor Maintenance: Failing to follow the recommended maintenance schedule, including fuel filter changes and using low-quality fuel, can lead to fuel pump issues.
• Fuel System Issues: Clogged fuel filters or problems with the fuel pump relay can mimic or contribute to fuel pump failure. Ensuring proper maintenance and addressing these issues can help prevent pump failure.

Signs of a failing fuel pump

A failing fuel pump can cause a range of issues with your Ford Territory, impacting the performance and power output of your engine. Here are some signs that your fuel pump may be failing:

• Engine Sputtering or Jerking: If your engine sputters or jerks during high speeds, it could indicate an inconsistent flow of fuel to the engine, which is often caused by a faulty fuel pump.
• Power Loss: A failing fuel pump may not be able to keep up with the engine's demands at higher speeds, resulting in power loss during acceleration.
• Difficulty Starting the Car: A fuel pump that is unable to deliver enough fuel to the engine can cause issues with starting the car.
• Unusual Noise in the Fuel Tank: A failing fuel pump may produce an unusually loud whining noise, which gets louder as the pump struggles to deliver fuel.
• Poor Fuel Efficiency: When the fuel pump is not functioning properly, it may lead to decreased fuel efficiency as it consumes more power.
• Engine Misfire: If the fuel pump cannot supply an adequate amount of fuel, it can cause one or more cylinders to misfire, resulting in a rough idle or difficulty starting the car.
• Stalling at High Temperatures: A faulty fuel pump may struggle to supply enough fuel to the engine when it gets hot, leading to stalling issues.
• Vehicle Surges: Occasionally, a problematic fuel pump may deliver too much fuel, causing the car to surge forward and then slow down.
• Acceleration Issues: A failing fuel pump may not be able to deliver the necessary amount of fuel, impacting the vehicle's acceleration.
• Engine Overheating: An old and worn fuel pump can get too hot, causing your entire engine to overheat.
• Loss of Power on Steep Inclines or with Heavy Cargo: As the engine requires more fuel to operate under stress, you may experience a loss of power if the fuel pump is faulty.

It is important to pay attention to these warning signs and consult a professional mechanic if you notice any of them.

Cost of replacement

The cost of replacing a fuel pump on a Ford Territory depends on several factors, including the model year, the type of fuel pump, and labour costs. Here is a detailed breakdown of the estimated costs:

Parts Cost

The cost of the fuel pump itself can vary depending on the specific model and type of fuel pump required. For example, a high-pressure fuel pump for a 2012 Ford Territory SZ Diesel is estimated to cost around $2000. On the other hand, a fuel pump for a 2013 Ford Territory TX AWD 2.7L V6 Diesel could be priced at around $1000 or more. It's important to note that these prices are just estimates, and the actual cost of the fuel pump may differ depending on your specific vehicle and the supplier.

Labour Cost

In addition to the cost of the fuel pump itself, there will also be labour charges for the replacement service. The labour cost can vary depending on the garage or mechanic performing the work. According to one source, the labour cost for replacing a fuel pump on a Ford Territory is estimated to be around $500. However, this may differ depending on the complexity of the job and the rates charged by your chosen mechanic or garage.

Additional Costs

In some cases, there may be additional costs associated with the fuel pump replacement. For instance, if the fuel pump failure has caused damage to other components, such as the injectors or the intake system, these may also need to be serviced or replaced, incurring additional parts and labour costs. Furthermore, if the fuel pump failure is due to contaminated fuel, there may be costs involved in cleaning the fuel system to prevent further issues.

Total Replacement Cost

Considering the parts and labour costs, the total cost of replacing a fuel pump on a Ford Territory can range from $2500 to $3500 or more. However, it's important to keep in mind that this is just an estimate, and the final cost may vary depending on the specific circumstances of your vehicle and the rates charged by your chosen mechanic or garage.

It's always a good idea to get multiple quotes from different mechanics or garages to ensure you're getting a fair price for the fuel pump replacement service. Additionally, if you're comfortable with basic automotive repairs, you may be able to find online tutorials or resources that can guide you through the process of replacing the fuel pump yourself, potentially saving on labour costs.

Where to buy replacement parts

When it comes to purchasing replacement parts for your Ford Territory's fuel pump, there are several options available. Here is a detailed guide on where to buy them:

Online Retailers

One convenient option is to buy the parts online. Websites such as eBay and Repco offer a wide range of fuel pumps and related components specifically for the Ford Territory. eBay, for instance, has a dedicated section for Ford Territory fuel pumps, with various options available depending on the year and model of your vehicle. Repco also allows you to select your specific vehicle model and year to find compatible parts.

Local Auto Parts Stores

Another option is to visit local auto parts stores in your area. These stores often stock a variety of fuel pumps and related components for different vehicle makes and models. By consulting with the staff and providing details about your Ford Territory, they can help you find the right replacement parts.

Authorised Ford Dealers

Authorised Ford dealers or service centres are another reliable source for replacement parts. They will have access to genuine Ford parts, specifically designed for your Ford Territory. While these parts may be more expensive, they come with the assurance of quality and compatibility.

Specialist Mechanics

Specialist mechanics who have experience with Ford vehicles can also be a great resource. They may have replacement parts in stock or be able to source them for you. Additionally, they can provide advice and guidance on the specific parts required for your Ford Territory's fuel pump replacement.

Salvage Yards

If you're looking for a more affordable option, consider checking salvage yards or auto wreckers. These places often have a variety of used parts from different vehicles, including fuel pumps. While it may take some searching, you might be able to find the necessary parts for your Ford Territory at a lower cost.

When purchasing replacement parts, ensure that you have the correct model and year information for your Ford Territory, as this will help you find compatible parts. Additionally, always prioritise quality and safety when making your purchases.

Step-by-step guide to replacing the fuel pump

Step 1: Understanding the Issue

Recognise the signs of a failing fuel pump, such as poor engine performance, reduced fuel economy, and stalling. In some cases, the engine may stop running altogether due to complete pump failure.

Step 2: Preparation

Park your Ford Territory on a level surface and ensure it is secure by engaging the parking brake. Then, open the hood and locate the fuel pump. Refer to your owner's manual if needed.

Step 3: Disconnect the Battery

Locate the negative battery terminal and disconnect it using an appropriate tool, such as a wrench or socket. This will prevent any accidental electrical shorts during the replacement process.

Step 4: Accessing the Fuel Pump

The procedure to access the fuel pump may vary depending on your vehicle's model and year. For some models, you may need to remove the rear seat and access the fuel pump through the cabin. In other cases, you may need to raise the vehicle and access the fuel pump from the underside. Refer to a repair manual specific to your Ford Territory model for detailed instructions.

Step 5: Removing the Old Fuel Pump

Once you have accessed the fuel pump, carefully disconnect the electrical connector and any fuel lines attached to the pump. Take note of the routing and orientation of the fuel lines for proper reassembly. Then, remove the mounting bolts or clamps holding the fuel pump in place and carefully lift it out.

Step 6: Installing the New Fuel Pump

Before installing the new fuel pump, clean the mounting surface and inspect the fuel lines for any signs of damage or debris. Replace any damaged components as necessary. Then, position the new fuel pump in place, securing it with the mounting bolts or clamps. Reattach the fuel lines and electrical connector, ensuring everything is properly seated and secure.

Step 7: Reassembling and Testing

Reassemble any components that were removed to access the fuel pump, following the reverse of the disassembly process. Once everything is back in place, reconnect the negative battery terminal. Start the engine and check for any leaks or unusual noises. If everything appears normal, take the vehicle for a test drive to ensure the fuel pump is functioning correctly.

Notes and Precautions:

• It is recommended to replace the fuel filter at the same time as the fuel pump to ensure optimal performance and prevent contamination.
• Fuel pump replacement can be a complex task, and it is important to work carefully to avoid damaging any components or creating fuel leaks.
• Always refer to a reliable repair manual or seek the assistance of a qualified mechanic if you are unsure about any part of the process.
• Ensure adequate ventilation when working with fuel system components to prevent the buildup of flammable fumes.
• Do not smoke or create any sparks near the fuel system, as gasoline vapors are highly flammable.
• Wear appropriate safety gear, including gloves and eye protection, when working on your vehicle.

By following these steps and taking the necessary precautions, you can successfully replace the fuel pump in your Ford Territory, ensuring your vehicle's engine receives the proper fuel delivery for smooth and efficient performance.

Frequently asked questions