Mercedes Mullins
Replacing a fuel door spring can be a tricky task. It's important to get the correct orientation for the spring, and you may need to adjust the tension to get the right closing rate. There are a few different methods you can use to replace the spring, including using magnets or a rope to help with the installation.
| Characteristics | Values |
|---|---|
| Step 1 | Remove the fuel door |
| Step 2 | Place the door face down on a table (put a towel under it) and remove the spring |
| Step 3 | File about 1/32" off the spring's hook end |
| Step 4 | Slice a piece of silicone or rubber tubing lengthwise and install it around the slot for the spring's hook |
| Step 5 | Replace the spring |
| Step 6 | Install the fuel door |
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What You'll Learn
Removing the fuel door
Next, you will need to remove the spring. This can be done with Channel-Locks or another suitable tool. Once the spring is removed, you may need to file down the hook end of the spring to prevent any interference with the hinge pin. It is recommended to file about 1/32" off the end.
At this point, you may also want to consider adding a piece of silicone or rubber tubing around the slot for the spring's hook. This will act as a filler and help to secure the spring in place.
Finally, you can replace the spring and reinstall the fuel door. It is important to screw on the fuel cap first to prevent any screws from falling into the fuel filler pipe.
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Removing the spring
At this point, you can choose to install a new spring or modify the existing one. If you're installing a new spring, it's important to ensure it's in the correct orientation. You can use a piece of rope to hold the spring in place while you work. Place the spring near the hinge, looping the rope over the other end to secure it.
If you're modifying the existing spring, you can increase the spring tension by pushing it towards the gas cap to bend it slightly. Bend it gradually until you achieve the desired closing rate. Be careful not to overdo it, as you can always adjust by pushing the door, not the spring, towards the front of the vehicle to decrease the tension.
Once you're satisfied with the spring tension, you can proceed to reinstall the fuel door. It's recommended to screw on the fuel cap first to prevent any screws from falling into the fuel filler pipe.
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Adjusting the spring
To adjust the spring, you will need to remove the fuel door. The fuel cap will come with it unless you disconnect the strap. Place the door face down on a table (put a towel under it) and remove the spring. You can use Channel-Locks for this. File about 1/32" off the spring's hook end to prevent interference with the hinge pin.
You can then slice a piece of silicone or rubber tubing lengthwise and install it around the slot for the spring's hook. The tubing acts as a filler between the spring hook and the slot. Replace the spring and install the fuel door. It's best to screw on the fuel cap first so there's no chance of a screw falling into the fuel filler pipe.
If you want to increase the spring tension, push it toward the gas cap to bend it a little. Bend it a little at a time until you get the closing rate you want. If you go too far, push the door, not the spring, toward the front of the truck to decrease the tension.
If you're having trouble, it might be worth going to your local Nissan dealership and taking some photos of how the clip is installed on the gas door of a frontier. You can also hold your spring next to the installed spring to confirm your orientation. Find about two feet of rope and tie it to make a circle. Place the spring into the correct spot nearest to the hinge, and loop the rope over the other end of the spring.
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Replacing the spring
If you are unsure about the correct orientation of the spring, it is recommended that you go to your local Nissan dealership and take some close-up photos of how the clip is installed on the gas door of a frontier. You can then hold your spring next to the installed spring to confirm the correct orientation.
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Reinstalling the fuel door
To reinstall the fuel door, you will need to first screw on the fuel cap. This will prevent any screws from falling into the fuel filler pipe. Then, place the fuel door face down on a table, preferably with a towel underneath it. You can then reattach the spring. File about 1/32" off the spring's hook end to prevent any interference with the hinge pin. Slice a piece of silicone or rubber tubing lengthwise and install it around the slot for the spring's hook. The tubing will act as a filler between the spring hook and the slot. Finally, you can install the fuel door.
If you are struggling to get the spring to fit, it may be helpful to go to your local Nissan dealership and take some photos of how the clip is installed on the gas door of a frontier. You can then compare your spring to the installed spring to confirm the correct orientation.
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Frequently asked questions
First, remove the fuel door. Place the door face down on a table and remove the spring. File about 1/32" off the spring's hook end. Slice a piece of silicone or rubber tubing lengthwise and install it around the slot for the spring's hook. Replace the spring. Install the fuel door and screw on the fuel cap first so there's no chance of a screw falling into the fuel filler pipe.
You will need a T20 Torx, a screwdriver, and a pair of Channel-Locks.
A new fuel door spring costs around $0.58.
Some people have suggested using magnets instead of a spring.
