
Replacing a fuel line on a 1982 Suzuki motorcycle is a complex task that requires careful measurement and force. The process involves disconnecting the fuel line from the throttle bodies and the tank, pulling and twisting the connector off the hose, and then reattaching a new fuel line. It is important to ensure that the connector fits snugly in the hose and that there is enough slack between the tank and the throttle bodies.
| Characteristics | Values |
|---|---|
| Step 1 | Disconnect the fuel line from both the throttle bodies and the tank, making sure that you do not lose any of the plastic clips |
| Step 2 | Pull and twist the connector off the hose, this will take some force, do not use pliers because you can compress the connector |
| Step 3 | Take the connector to your local auto parts store, where you need to pick up some fuel injector hose, make sure that the barbed portion of the connector will fit snugly in the hose (there are a couple of sizes like 1/4'' 3/8'') |
| Step 4 | Measure the hose so that there is enough slack between the tank and the throttle bodies, it will take about 5-6'' of hose |
| Step 5 | Put the clamp on the hose, then the fuel connector, tighten the clamp, and reinstall the new fuel line to the throttle bodies and the tank |
| Step 6 | Call your friend that also has a Suzuki, tell him about it, and let him use the other half of the injector hose |
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What You'll Learn

Disconnecting the fuel line from the throttle bodies and the tank
After the fuel line is disconnected, you will need to take the connector to your local auto parts store to pick up a new fuel injector hose. Make sure that the barbed portion of the connector fits snugly into the hose; there are a few different sizes available, such as 1/4'' and 3/8''. You will also need to purchase two small hose clamps that will fit over the outside diameter of the injector hose.
Before installing the new fuel line, it is important to measure the hose to ensure there is enough slack between the tank and the throttle bodies. This will typically require about 5-6'' of hose. It is always a good idea to measure twice and cut once to avoid any mistakes.
Finally, you can put the clamp on the hose, followed by the fuel connector. Tighten the clamp and reinstall the new fuel line to the throttle bodies and the tank.
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Pulling and twisting the connector off the hose
To pull and twist the connector off the hose, you will need to use some force. Do not use pliers, as this can compress the connector. Once you have removed the connector, take it to your local auto parts store to pick up a new fuel injector hose. Make sure that the barbed portion of the connector will fit snugly in the hose. There are a couple of sizes to choose from, such as 1/4'' or 3/8''. You will also need to purchase two small hose clamps that will fit over the outside diameter of the injector hose.
When measuring the hose, make sure that there is enough slack between the tank and the throttle bodies. You will need about 5-6'' of hose. It is important to measure twice and cut once, so double-check your measurements before cutting the hose. Once you have the correct length, put the clamp on the hose, followed by the fuel connector. Tighten the clamp, and then reinstall the new fuel line to the throttle bodies and the tank.
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Picking up a fuel injector hose and small hose clamps
When replacing a Suzuki 1982 fuel line on a motorcycle, you will need to pick up a fuel injector hose and two small hose clamps. The fuel injector hose is available at your local auto parts store. Make sure that the barbed portion of the connector will fit snugly in the hose. There are a couple of sizes available, such as 1/4" and 3/8". The small hose clamps should fit over the outside diameter of the injector hose.
To measure the hose, ensure there is enough slack between the tank and the throttle bodies. This will take about 5-6" of hose. It is important to measure twice and cut once. Put the clamp on the hose, then the fuel connector, tighten the clamp, and reinstall the new fuel line to the throttle bodies and the tank.
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Measuring the hose for slack between the tank and throttle bodies
When measuring the hose for slack between the tank and throttle bodies, it's important to ensure you have enough hose to work with. You will need about 5-6" of hose to create enough slack between the tank and the throttle bodies. It's always best to measure twice and cut once, so take your time with this step. Once you have the correct length, you can put the clamp on the hose, followed by the fuel connector. Tighten the clamp and reinstall the new fuel line to the throttle bodies and the tank.
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Reinstalling the new fuel line
To reinstall the new fuel line, you will need to put the clamp on the hose, then the fuel connector, tighten the clamp, and reinstall the new fuel line to the throttle bodies and the tank. Make sure you have measured the hose so that there is enough slack between the tank and the throttle bodies – it will take about 5-6" of hose.
You will also need to make sure that you do not lose any of the plastic clips when disconnecting the fuel line from the throttle bodies and the tank.
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