Replacing 2010 Tacoma Fuel Door Hinges: A Step-By-Step Guide

The fuel door hinge on a 2010 Tacoma is prone to seizing up and breaking due to rust or other issues. To replace it, you will need to purchase a new fuel door and possibly drill out the rivets holding the old one in place. You can find replacement fuel doors for the 2010 Tacoma online or at a Toyota dealership. Some people have also reported success with bending the hinge back into shape if it is only slightly damaged. Regular lubrication of the hinge with products such as WD-40 or liquid graphite can help prevent the hinge from seizing up and reduce the likelihood of it breaking.

Fixing a broken hinge

Step 1: Stop Using the Fuel Door

It is important to stop using the fuel door immediately to prevent further damage. Do not try to force it open or closed, as this can cause more harm and compromise other components.

Step 2: Assess the Damage

Before attempting any repairs, carefully assess the damage. Check if the hinge is simply stuck or if it has completely broken off. Look for any signs of rust or corrosion that may have contributed to the problem.

Step 3: Try Simple Solutions

If the hinge is stuck, you may be able to free it up with a rust cutter or lubricant. Liquid graphite or WD-40 can be sprayed into the seams of the hinges. Work the hinge back and forth gently without forcing it.

Step 4: Consider Welding

If the hinge is broken, you may need to weld it back to the pin. This requires some expertise and equipment, so consider seeking help from a professional welder or a mechanic familiar with Tacoma vehicles.

Step 5: Replace the Hinge or Fuel Door

If the damage is severe and the hinge cannot be repaired, you may need to replace the entire fuel door. This is a more costly option, and the new door will need to be painted to match your Tacoma's color.

Step 6: Regular Maintenance

To prevent future issues, regular maintenance is key. Keep the hinge well-lubricated with products like Toyota spray grease, fluid film, or chain lube. This is especially important if you drive in snowy conditions, as salt and other road treatments can cause corrosion.

By following these steps and paying attention to regular maintenance, you can effectively fix and maintain your 2010 Tacoma fuel door hinge, ensuring smooth and safe operation.

Using liquid graphite to lubricate the hinge

If the fuel door hinge on your 2010 Tacoma is squeaky or sticky, you may want to consider lubricating it with liquid graphite. Liquid graphite is a traditional material for lubricating locks and hinges. It is effective at reducing friction and can be applied to leaf hinges and pins.

To use liquid graphite to lubricate your fuel door hinge, start by ensuring you have a clean work area. Place a drop cloth or newspaper beneath the hinge to catch any graphite dust. Then, with a pair of vinyl gloves on, carefully spray the liquid graphite into the seams of the hinge. Be sure not to overdo it—a small amount goes a long way. Work the hinge back and forth to distribute the graphite, and then apply a little more as needed.

It's important to note that liquid graphite can be messy and may stain carpets and woodwork. It can also attract dust and dirt, so it's best to use it sparingly and only on exterior hinges. If you get liquid graphite on any surfaces, you can remove it with a rag and rubbing alcohol.

By following these steps and using liquid graphite to lubricate your 2010 Tacoma fuel door hinge, you can keep it functioning smoothly and quietly.

Bending the bottom hinge back into place

To bend the bottom hinge of your 2010 Tacoma's fuel door back into place, you will need to open the fuel door and then gently bend the hinge back into its original position. Be careful not to force the hinge too much, as it may break.

You can use a screwdriver or needle-nose pliers to bend the hinge back into place. Make small adjustments at a time, checking how the pins meet with the hinge as you go. You just need to bend it back to a position where it is not scraping or being difficult to open or close.

It is also recommended to lubricate the hinge to prevent the issue from happening again. You can use liquid graphite, WD-40, silicone spray, or white lithium grease for this. Spray or rub a small amount into the hinge, working it back and forth, and then keep it maintained with small, regular applications.

Removing the fuel door

To remove the fuel door of a 2010 Tacoma, you will need to drill out the two rivets that hold it in place. However, if you are simply looking to adjust the alignment of the fuel door, you may not need to remove it entirely. In some cases, it may be possible to bend the hinge back into shape without removing the door.

If your hinge is seized, you can try using a rust cutter to free it up before attempting to remove the fuel door. You can also try lubricating the hinge with products such as WD-40, liquid graphite, or Toyota spray grease. Spray the lubricant into the seams of the hinges and work the hinge back and forth.

If your fuel door is broken, you may need to replace the entire door. The fuel door of a 2010 Tacoma can be purchased online or from a Toyota dealership. Keep in mind that the new door will need to be painted to match the colour of your vehicle.

Drilling out rivets

To replace a 2010 Tacoma fuel door hinge, you will first need to remove the old hinge. If the hinge is riveted in place, as is the case for some Toyota models, you will need to drill out the rivets.

• Identify the type of rivets used: There are various types of rivets, such as solid, blind, or drive rivets. Understanding the type of rivet will help you choose the appropriate drill bit and technique for removal.
• Select the correct drill bit: It is crucial to use a drill bit that matches the size and material of the rivet. Using a bit that is too large can damage the surrounding area, while a bit that is too small will not effectively remove the rivet.
• Secure the workpiece: Before drilling, ensure that the object with the rivet is securely clamped or held in place. This will prevent any accidental movement or damage to the surrounding material.
• Start drilling: Position the drill bit directly over the centre of the rivet. Start drilling slowly and with moderate pressure to create a pilot hole. Increase the speed and apply firm, consistent pressure as the drill bit penetrates the rivet.
• Remove the rivet: Once the drill bit has passed through the rivet, slowly withdraw the drill while continuing to apply pressure. This should cause the rivet to turn counter-clockwise and come out. If needed, use a chisel to gently knock off the rivet head.
• Clean the area: After removing the rivet, use a brush or compressed air to clean the area, removing any debris or metal shavings left behind.

By following these steps, you can effectively drill out the rivets holding the old fuel door hinge in place. Once the hinge is removed, you can proceed to install the new hinge, ensuring a secure and functional fuel door for your 2010 Tacoma.

It is important to note that drilling out rivets should be done with caution and appropriate safety measures, including eye protection and gloves, to prevent any injuries or accidents.

Frequently asked questions