
If you need to remove the fuel tank on your 01 Ford Windstar, it's likely that you're experiencing issues with the fuel pump or fuel filter. The fuel pump is located inside the fuel tank, so you'll need to remove the tank to access it. Before you begin, make sure there is no pressure in the fuel system and drain the fuel from the tank. You'll then need to raise the vehicle on a hoist and remove the fuel tank. This process can be complex, so it's recommended to refer to a mechanic or a detailed guide for step-by-step instructions. Additionally, the fuel filter on a Ford Windstar is typically located under the vehicle, either under the right rear of the van or along the left rear frame rail area.
How to remove the fuel tank on a 2001 Ford Windstar
| Characteristics | Values |
|---|---|
| Step 1 | Place the vehicle on a hoist; do not raise. |
| Step 2 | Install Multiport Fuel Injection (MFI) Fuel Pressure Gauge T80L-9974-B and perform the fuel pressure release procedure. |
| Step 3 | Drain fuel from the fuel tank. |
| Step 4 | Raise the vehicle on the hoist. |
| Step 5 | Remove the fuel tank. |
| Step 6 | Remove any dirt that has accumulated around the fuel pump module retaining flange so that it will not enter the fuel tank during removal and installation. |
| Step 7 | Turn the fuel pump locking retainer ring counterclockwise using Fuel Tank Sender Wrench T74P-9275-A and remove the fuel pump locking retainer ring. |
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What You'll Learn

Place vehicle on hoist
To remove the fuel tank on a 1998 Ford Windstar, you must first place the vehicle on a hoist. Do not raise the hoist yet. You will need to access the underside of the vehicle, so a hoist is preferable to jack stands for safety reasons.
Once the vehicle is securely on the hoist, you can proceed with the next steps. Remember to exercise caution when working underneath a vehicle. Ensure that the vehicle is securely lifted and cannot shift or lower unexpectedly.
The next step is to install a Multiport Fuel Injection (MFI) Fuel Pressure Gauge (T80L-9974-B). This tool will allow you to perform the fuel pressure release procedure, which is a crucial step before removing the fuel tank.
After installing the gauge, you can now raise the vehicle on the hoist to gain better access to the underside. Ensure that the vehicle is securely raised to a height that allows you to work comfortably and safely.
Now, you can proceed with draining the fuel from the fuel tank. This step is important for safety reasons, as you do not want to work with a full fuel tank. Ensure that the area is well-ventilated during this process.
Once the fuel tank is drained, you can continue with the next steps to remove the fuel tank on your 01 Ford Windstar. Remember always to refer to the appropriate service manual for your vehicle and follow safety protocols when performing any automotive repairs or maintenance.
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Drain fuel
To drain the fuel from a 2001 Ford Windstar, follow these steps:
First, place the vehicle on a hoist but do not raise it yet. Install a Multiport Fuel Injection (MFI) Fuel Pressure Gauge T80L-9974-B and perform the fuel pressure release procedure. Next, drain the fuel from the fuel tank. Now, you can raise the vehicle with the hoist.
There are also video guides available online that can show you the best way to drain your tank.
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Raise vehicle
To remove the fuel tank on a 01 Ford Windstar, you will need to raise the vehicle. Here is a step-by-step guide on how to do this safely and effectively:
Place the vehicle on a hoist: Position your vehicle securely on a hoist or lift that can handle the weight of your Ford Windstar. Do not attempt to raise the vehicle until it is properly secured on the hoist.
Secure the vehicle: Ensure that the vehicle is safely secured on the hoist. Follow the manufacturer's instructions for your specific hoist model to ensure proper securing procedures.
Engage the hoist: Once the vehicle is in place and secured, you can now engage the hoist to start raising the vehicle. Again, refer to the hoist's instructions for safe operation.
Raise the vehicle to an appropriate height: Raise the vehicle to a height that provides sufficient clearance underneath to access the fuel tank. Be cautious and follow all safety guidelines to prevent injury or damage to the vehicle.
Stabilize the vehicle: Once the desired height is reached, ensure that the vehicle is stabilized and securely locked in place. You may use jack stands or other stabilization methods to ensure the vehicle remains steady while you work.
Now that the vehicle is safely raised, you can proceed with the next steps of removing the fuel tank on your 01 Ford Windstar. Remember to exercise extreme caution when working with a raised vehicle, and always follow proper safety procedures.
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Remove dirt
To remove dirt from the fuel tank of a 2001 Ford Windstar, you will first need to remove the fuel tank itself. Here is a step-by-step guide:
Place the vehicle on a hoist
Do not raise the hoist yet. This step is necessary to access the fuel tank and perform the fuel pressure release procedure safely.
Install a Multiport Fuel Injection (MFI) Fuel Pressure Gauge
Install the MFI Fuel Pressure Gauge T80L-9974-B, which is designed specifically for this purpose.
Perform the fuel pressure release procedure
Follow the standard procedure for releasing fuel pressure. This step is crucial for safety and to prevent any accidental spillage during the subsequent steps.
Drain the fuel from the fuel tank
Ensure that the fuel tank is completely drained before proceeding to the next step of removing the tank.
Raise the vehicle on the hoist
Now, you can raise the vehicle using the hoist to access the undercarriage and the fuel tank more easily.
Remove any accumulated dirt around the fuel pump module retaining flange
Use a lint-free cloth or a damp cloth with diesel fuel to wipe away any dirt, grime, or debris that has accumulated around the fuel pump module retaining flange. This step is important to prevent any dirt from entering the fuel tank during the removal and installation process.
Turn the fuel pump locking retainer ring counterclockwise
Use a specialized tool such as a Fuel Tank Sender Wrench T74P-9275-A or a locking ring removal tool to turn the fuel pump locking retainer ring counterclockwise and remove it.
Remove the fuel pump module
With the locking retainer ring removed, you can now take out the fuel pump module.
Clean the fuel tank
Use lint-free cloths or damp cloths with diesel fuel to wipe down the interior of the fuel tank. You can also use a strong concentration of Power Service Diesel Kleen and then change your fuel filter to ensure a thorough cleaning.
Reinstall the fuel pump module and locking retainer ring
Follow the reverse of the removal process. Put a light coating of grease on a new seal ring before installing it in the fuel tank ring groove. Insert the fuel pump module and secure it with the locking retainer ring, tightening it securely.
Install the fuel tank back into the vehicle
Once the fuel pump module and locking retainer ring are securely in place, you can reinstall the fuel tank.
Refill the fuel tank and perform necessary checks
Pour in a minimum of 10 gallons of fuel and check for any leaks. Install a pressure gauge on the throttle body valve and turn the ignition ON for 3 seconds. Repeat the key cycle several times until the pressure gauge shows at least 30 psi.
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Turn fuel pump retainer ring
To turn the fuel pump retainer ring, you will need a Fuel Tank Sender Wrench T74P-9275-A.
First, place the vehicle on a hoist and do not raise it. Install Multiport Fuel Injection (MFI) Fuel Pressure Gauge T80L-9974-B and perform the fuel pressure release procedure. Drain the fuel from the fuel tank. Raise the vehicle on the hoist. Remove the fuel tank and any dirt that has accumulated around the fuel pump module retaining flange.
Now, turn the fuel pump locking retainer ring counterclockwise using the Fuel Tank Sender Wrench T74P-9275-A and remove the fuel pump locking retainer ring.
To secure the fuel pump module, rotate the fuel pump locking retainer ring clockwise using the Fuel Tank Sender Wrench T74P-9275-A until the retainer ring contacts the stops.
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Frequently asked questions
Place your vehicle on a hoist, but do not raise it. Install a Multiport Fuel Injection (MFI) Fuel Pressure Gauge T80L-9974-B and perform the fuel pressure release procedure. Drain the fuel from the fuel tank. Now, raise the vehicle on the hoist and remove the fuel tank.
Remove any dirt that has accumulated around the fuel pump module retaining flange. This is to ensure that the dirt does not enter the fuel tank during removal and installation.
Turn the fuel pump locking retainer ring counterclockwise using a Fuel Tank Sender Wrench T74P-9275-A and remove the fuel pump locking retainer ring.
Ensure that you place your vehicle on a hoist and not on a jack. This is because a jack may damage the fuel tank.











































