Regan Brown
Removing the fuel tank from a Sportsman 570 ATV involves several steps. Firstly, one must remove the front rack box, any plastic rivets, and the front plastics. Next, disconnect the fuel line and CVT intake, and then remove the tank bolts and screws. Finally, lift, tilt, twist, wiggle, and pull the tank out. It is recommended to refer to a service manual for a step-by-step guide and to have the necessary tools, such as sockets and pliers, readily available.
| Characteristics | Values |
|---|---|
| Tools | 3/8, 7/16, 1/2 sockets, T27 torx, push pin pliers |
| First steps | Remove front rack box, remove front plastic, remove screws |
| Next steps | Disconnect vent, fuel line, pump power, remove fuel pump |
| Additional steps | Remove top of pod/cluster, remove screws holding lower part of pod on handlebars, lift, tilt, twist, wiggle, pull tank out |
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What You'll Learn
Remove front rack box, front plastics, and plastic rivets
To remove the fuel tank from a Sportsman 570, you must first remove the front plastic. This will take around 10 minutes if you are practised. You will need 3/8, 7/16, 1/2 sockets, T27 torx, and push pin pliers. Once the plastic is off, disconnect the vent, fuel line, and pump power. It is also recommended to loosen the pump lock ring before pulling the tank.
Now, for the step-by-step process of removing the front rack box, front plastics, and plastic rivets:
Begin by locating the front rack box and front plastics you wish to remove. This will involve removing the plastic rivets that secure these components in place. Using a suitable tool, such as a rivet removal tool or a thin screwdriver, carefully pry and remove the plastic rivets. Take your time with this step to avoid damaging the surrounding plastic or other components.
Once the rivets are removed, you can carefully detach the front rack box and front plastics. They may be secured with additional fasteners or clips, so locate and remove these as necessary. Gently pull and wiggle the components to detach them from the ATV frame. If there are multiple parts to the front plastics, such as side panels and a front cover, remove them in a logical order to avoid putting strain on certain areas.
With the front rack box and front plastics removed, you will now have access to the underlying frame and components. If needed, you can further disassemble the area by removing any remaining fasteners or clips holding other plastic covers or panels in place. Take note of the location and orientation of each part to facilitate proper reassembly.
Finally, inspect the area for any remaining plastic rivets or fasteners that may need to be removed. These could be securing additional accessories or attachments to the front rack or frame. By removing these, you can fully disassemble the front rack box, front plastics, and any associated components. Ensure you collect all the removed parts safely so that nothing is lost or misplaced during the process.
By following these steps, you can safely and effectively remove the front rack box, front plastics, and plastic rivets from your Sportsman 570, providing access to the underlying components and frame for further maintenance or customization. Remember to refer to a service manual or seek guidance from a qualified technician if you are unsure about any steps or procedures.
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Disconnect the fuel line and vent
Disconnecting the fuel line and vent is a crucial step when removing the fuel tank from a Sportsman 570. Here is a detailed guide to help you through the process:
Firstly, locate the fuel line and vent. These are usually found near the front of the vehicle, behind the front plastic covering. To access them, you will need to remove the front plastic or front rack box. This can be done by popping or removing a few plastic rivets. Ensure you have the necessary tools, such as a T27 torx and push pin pliers, to remove these fasteners efficiently.
Once the plastic covering is removed, you will have better access to the fuel system. Locate the fuel line, which is connected to the fuel tank and supplies fuel to the engine. Before disconnecting the fuel line, it is essential to relieve the pressure in the fuel system to prevent any spills or accidents. Make sure the engine is off, and if possible, allow it to cool down before proceeding.
Now, carefully disconnect the fuel line from the fuel tank. You may need to loosen any clamps or fittings holding the fuel line in place. Be cautious and use appropriate tools to avoid any damage to the fuel line or the surrounding components. Have a container or rag ready to catch any residual fuel that may spill during this process.
After disconnecting the fuel line, turn your attention to the vent. The vent is responsible for allowing air to enter the fuel tank and equalizing pressure. It is usually connected to the fuel tank or located nearby. Disconnect the vent by carefully pulling or unscrewing it from the tank. Again, be cautious and use the correct tools to avoid any damage. Ensure that you handle the vent carefully, as it may have residual fuel vapors that could be hazardous.
Finally, once both the fuel line and vent are disconnected, you can proceed with removing the fuel tank. It is important to note that there may be additional connections or fasteners holding the fuel tank in place, so ensure you have addressed all necessary steps before attempting to remove it. Always refer to the manufacturer's instructions or seek professional guidance if you are unsure about any part of the process.
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Remove the fuel pump
To remove the fuel pump from a Sportsman 570, first remove the front rack box and front plastics. You will need 3/8, 7/16, 1/2 sockets, T27 torx, and push pin pliers to remove the front plastic. Then, disconnect the fuel line and vent, and remove the CVT intake that wraps around the tank. It is also recommended to loosen the pump lock ring before pulling out the tank.
Once the tank is out, you can remove the fuel pump. To do this, first remove the two tank bolts. Then, remove the top of the pod/cluster. After this, remove the screws holding the lower part of the pod on the handlebars and let it hang. Now, lift, tilt, twist, wiggle, and pull out the tank.
Finally, remove the fuel pump and dump the remaining fuel out from the tank's opening. Clean the tank and reinstall it.
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Remove the two tank bolts
To remove the two tank bolts, you will need to first remove the front rack box. Pop out a few plastic rivets and remove the front plastics. Then, you can access the two tank bolts. Use a suitable tool to unscrew and remove these bolts.
It is important to note that before removing the tank bolts, you should shut the petcock and disconnect the fuel line. Additionally, you may need to remove the CVT intake that wraps around the tank. This will ensure that the tank can be easily slid out after the bolts are removed.
When removing the bolts, make sure to keep them in a safe place so that you can reassemble the tank securely later. It is also recommended to have a small piece of hose handy to connect to the vent barb and the pump outlet, as suggested by a user on the Polaris ATV Forum.
Removing the tank bolts is a crucial step in accessing and servicing the fuel tank of your Sportsman 570. Ensure you have the necessary tools and follow the procedure carefully to avoid any complications.
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Lift, tilt, twist, wiggle, and pull the tank out
To remove the fuel tank from a Sportsman 570, you will need to first remove the front plastic. This will involve using tools such as 3/8, 7/16, 1/2 sockets, T27 torx, and push pin pliers. Once the plastic is removed, you can then disconnect the vent, fuel line, and pump power. It is also recommended to loosen the pump lock ring before attempting to pull out the tank.
Now, for the main part: lifting, tilting, twisting, wiggling, and pulling the tank out. This step requires some force and manipulation of the tank to navigate it out of its housing. Here is a breakdown of the actions:
- Lift: Grasp the tank firmly and apply upward force to lift it. This initial lift will create the necessary space to manoeuvre the tank further.
- Tilt: After lifting, tilt the tank to one side, creating an angle. This tilt will help in gaining better access and leverage for the next steps.
- Twist: With the tank tilted, gently twist it from side to side. This twisting motion will help in breaking any seals or resistance that may be holding the tank in place.
- Wiggle: Continue to wiggle the tank back and forth and side to side. This wiggling action will help in further loosening any remaining connections or obstructions, ensuring the tank is free to be removed.
- Pull: Finally, with a firm grip, pull the tank out with a steady motion. By lifting, tilting, twisting, and wiggling, you have now created the necessary space and freedom of movement to successfully pull the tank out.
By following these steps, you will be able to effectively navigate the fuel tank out of its housing. Remember to take your time and be mindful of any fuel lines or connections that may still be attached, performing the steps with care to avoid any damage.
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Frequently asked questions
To remove the tank on a Sportsman 570, you have to remove the front plastic. This will take around 10 minutes if you are practised. You will need 3/8, 7/16, 1/2 sockets, T27 torx, and push pin pliers. Once the plastic is off, disconnect the vent, fuel line, and pump power. You should loosen the pump lock ring before pulling the tank out.
You will need 3/8, 7/16, 1/2 sockets, T27 torx, and push pin pliers.
Once the plastic is off, disconnect the vent, fuel line, and pump power.
You should loosen the pump lock ring before pulling the tank out.
