Rajan Wilcox
Removing a fuel tank can seem intimidating, but it's a straightforward process. The first step is to relieve any pressure in the fuel line. Then, remove the seat and any bolts at the front and rear of the tank. Disconnect the fuel line, vent hoses, and wiring, and the tank should lift off easily. It's recommended to have help and to ensure there is little to no fuel in the tank to make the process safer and more manageable.
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What You'll Learn
Remove the seat and bolts
Removing the seat and bolts is a crucial step in accessing and detaching the fuel tank of a 2010 Street Glide motorcycle. Here is a detailed guide to help you through the process:
Remove the Seat:
Start by taking off the seat of your Street Glide. This is necessary to access the bolts and other components underneath. Place the seat aside in a safe location to avoid misplacing or damaging it during the rest of the process.
Accessing the Bolts:
With the seat removed, you will now have access to the bolts that secure the fuel tank in place. Typically, there are two bolts at the rear of the tank, where it meets the seat, and two more bolts at the front of the tank. These front bolts are usually covered by rubber grommets or rubber covers, so make sure to remove or pull back these coverings to expose the bolts.
Detaching Wires and Hoses:
Before proceeding to remove the bolts, it's important to detach any wires or hoses connected to the fuel tank. This includes the fuel pump wiring, which can be unplugged from the top of the tank near the filler. Additionally, separate any quick electrical connections and watch out for drain hoses that may be present.
Removing the Bolts:
Now, you can start removing the bolts that hold the fuel tank in place. Using the appropriate tools, carefully unscrew and remove the bolts at the rear and front of the tank. Make sure to keep the bolts in a safe place so you can reinstall the tank securely later.
Preparing to Lift the Tank:
With the bolts removed, you are almost ready to lift the fuel tank away. However, there are a few more important steps to ensure a safe and proper removal. First, detach the quick connect from the fuel line, similar to the process mentioned earlier for the fuel pump wiring. Additionally, if your Street Glide model has a "Dash" or top strap, you may need to remove it first by unscrewing the Allen head screw at the front of the dash near the fairing.
By following these steps, you will have successfully removed the seat and bolts of your 2010 Street Glide fuel tank, allowing you to proceed with further maintenance or modifications. Remember to refer to a service manual or seek expert advice if you have any doubts during the process.
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Disconnect the fuel line
Disconnecting the fuel line is a crucial step in removing the fuel tank of a 2010 Street Glide motorcycle. While the procedure may seem intimidating, it is a straightforward process if the correct precautions are taken. Here is a detailed guide on how to disconnect the fuel line:
Before beginning, it is essential to relieve any pressure in the fuel line. This can be achieved by removing the fuel pump fuse and allowing the bike to idle until it stalls. Press and hold the start button for about three seconds afterward. Alternatively, you can disconnect the fuel pump power lead and turn the bike over several times to ensure no fuel or pressure remains in the line before disconnection.
The next step is to locate the fuel line connection. Depending on the model of your Street Glide, there may be a quick-disconnect fitting or a collar on the fuel line fitting. If you have a quick-disconnect fitting, simply detach it by sliding the collar. Ensure that you only disconnect the rubber part from the hard plastic line, as attempting to remove the hard line can cause difficulties. Be cautious not to pull too hard, as you don't want to damage the fuel line or any associated components.
After disconnecting the fuel line, it's important to be mindful of the fuel remaining in the tank. While some fuel may seep out, it is typically minimal, and you won't lose a significant amount. Nevertheless, it is recommended to have a fuel cap ready to prevent any unwanted leaks or messes. Additionally, always be cautious and avoid turning on the power before removing the tank, as this could lead to issues with fuel line pressure.
In some cases, you may want to drain the fuel tank before disconnecting the fuel line. This can be done by using a portable 12v fuel pump or simply by tilting the tank and allowing the fuel to empty into a suitable container. Remember to support the tank during this process to avoid putting excessive weight on the fuel pipe. Draining the tank can make the removal process more manageable, especially if you have back issues or concerns about handling a heavy tank.
Finally, when disconnecting and handling the fuel line, be cautious of the surrounding components. Take note of the routing of the fuel line and any wires or hoses connected to it. By carefully disconnecting the fuel line and being mindful of its positioning, you can avoid issues such as melting the fuel line on the exhaust during reassembly.
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Disconnect the wiring
Disconnecting the wiring on a 2010 Street Glide fuel tank is a straightforward process, but it requires careful attention to detail. Here is a step-by-step guide to assist you in completing the task safely and effectively:
Firstly, locate the wiring harness. This is usually found under the console, which can be accessed by removing the seat and the gas cap. Be cautious when handling the gas cap and ensure there is little to no pressure in the fuel line before proceeding. This can be achieved by simply waiting for the pressure to bleed off from the previous day, or by removing the fuel pump fuse and letting the bike idle until it stalls.
Once the gas cap is removed, you can lift the console. Underneath, you will find the wire harness connected to fuel vent lines. Gently bend back the bracket and carefully slide the hoses and wire harness out to lift the console.
Now, you are ready to disconnect the wiring. Separate the electrical connections under the console, including any vent hoses or tubes, from the tank. Be mindful of the quick electrical connection and any fuel pump wiring that may be present.
At this stage, it is crucial to pay attention to the fuel line. Disconnect the quick connect from the fuel line, taking care not to pull the hard line connected to the left side tail end of the tank. Only disconnect the rubber part from the hard plastic line to avoid any complications.
Finally, ensure that you make note of how the wiring is routed before removing the tank completely. This will be essential information when it comes to reinstalling the tank or making any necessary adjustments to the wiring.
By carefully following these steps, you can successfully and safely disconnect the wiring from your 2010 Street Glide fuel tank.
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Remove the console
To remove the console of a 2010 Street Glide fuel tank, start by removing the seat. This will expose the area where the tank and seat meet, with a single bolt for the "Dash". Remove this bolt, and then remove the Allen head screw at the front of the dash, close to the fairing.
Now, open the gas door and take off the gas cap. The "Dash" should now be removable, so unroute the vent tubes from the clips on the bottom of the dash. Put the gas cap back on, and then remove the vent tubes and the fuel pump wiring from the top of the tank by the filler. Simply unplugging should do the trick.
Next, detach the quick connect from the fuel line. There are two bolts on the rear of the tank, where it meets the seat, and two bolts on the front of the tank, usually covered with rubber grommets. With these bolts removed, the tank should now be able to be lifted away.
With the tank removed, you can now access the console. There are two screws at the base of the tank, and one more screw at the front of the console near the neck. Remove these screws, and then lift the console away.
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Lift the tank
Removing the fuel tank from a 2010 Street Glide motorcycle is a straightforward process, but it requires careful attention to ensure it is done safely and correctly. Here is a detailed, step-by-step guide on how to lift the tank:
First, it is important to relieve any pressure in the fuel line. One way to do this is by removing the fuel pump fuse and letting the bike idle until it stalls. You can then press the start button and hold it for about three seconds. Alternatively, you can disconnect the fuel pump power lead and turn the bike over several times to ensure there is no fuel or pressure before disconnecting the fuel line.
Next, you will need to remove the seat to access the bolts at the base of the tank. There are two bolts at the rear of the tank, where it meets the seat, and another two bolts at the front of the tank, usually covered by rubber grommets or rubber boots. Remove all these bolts.
Now, you can proceed to disconnect the fuel line and any wiring connected to the tank. Be careful when handling the fuel line and ensure you put the fuel cap on before removing the tank. Additionally, pay attention to any wires or hoses that may be attached to the tank, such as drain hoses, vent tubes, and electrical connections. Separate these from the tank carefully.
At this point, you are ready to lift the tank away. It is recommended to have a helper or a support system to hold the tank, as it can be heavy, especially if it is still full of fuel. Be cautious and go slow during this step to avoid any spills or damage.
By carefully following these steps, you can safely and effectively lift and remove the fuel tank from your 2010 Street Glide motorcycle.
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Frequently asked questions
The first step is to remove the seat to access the bolts at the base of the tank. Then, remove the gas cap, disconnect the fuel line, and separate any wires connected to the tank. Finally, remove the bolts holding the tank in place and lift it away.
It is not necessary to drain the fuel tank before removing it, but it is recommended to reduce the amount of fuel in the tank to make the process easier.
You will need basic tools such as screwdrivers and wrenches to remove the bolts and disconnect the fuel line. It is also recommended to have a helper to make the process easier.
