Ameer Randolph
Removing the fuel tank from a Suzuki Boulevard C50 motorcycle is a relatively straightforward process, but it requires careful attention to avoid spills and damage. It is recommended to have as little gas in the tank as possible to reduce the risk of spills and make the process easier. The first steps involve removing the seats and unscrewing the bolts that hold the speedometer and the tank in place. Then, the electrical connections and fuel lines must be carefully disconnected before finally pulling the tank out.
| Characteristics | Values |
|---|---|
| Time taken to remove the tank | 5 minutes |
| Fuel level in the tank | Very little |
| Steps | Remove the bolt at the back of the passenger seat; pull the passenger seat back and out of the passenger strap at its front. Remove the two bolts that hold the bracket that secures the passenger strap/rear of the front seat; remove the bracket and pull the front seat back and out. Remove the speedo housing bolts (3 small ones). Place the speedo up by the handlebars (carefully). Remove the single bolt at the back base of the gas tank. Pull the tank back to disengage it from the front rubber bushings that hold it on in front. Tip the gas tank to one side and disconnect the fuel line. |
| Fuel line removal | Easier to remove the connector that plugs into the fuel line instead of removing the connector attached to the tank |
| Fuel line clip | Dorman 800-005 GM/Chrysler 5/16" fuel line clips |
| Fuel line spillage | Might want to have the tank nearly empty |
| Fuel line disconnection | Depress the inner section of the clip and work the pipe free of the tank with your fingers |
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What You'll Learn
Removing the rear and front seats
To remove the rear and front seats of a 2007 Suzuki Boulevard C50, follow these steps:
First, remove the rear seat (fender). There is a bolt located right behind it. Remove that bolt and then tilt the rear seat up to release it. After that, simply slide it out from under the strap.
Now, to remove the front seat, you'll need to access the bolt that secures the tank in place. This bolt is located under the front seat. So, to remove the front seat, start by removing the two bolts that hold the bracket securing the passenger strap or the rear of the front seat. Once those bolts are removed, pull the bracket and the front seat back and out.
With the seats removed, you can now access the bolt that holds the fuel tank in place. Pivot the tank up from the rear and undo the snap-on connector on the bottom of the tank to release it from the rubber bushings.
It is recommended to have very little gas in the tank before beginning this process to avoid spills and reduce handling challenges. Additionally, having an extra pair of hands to help hold the tank while you work can make the task easier.
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Disconnecting the fuel line
Firstly, ensure that the tank is nearly empty to cut down on the "slosh factor" and the potential for handling challenges. This will also make the process of disconnecting the fuel line easier and safer.
Now, locate the fuel line connector. This is usually a squeeze and pull type connector, and it is important to be gentle when working with it to avoid any spills or leaks. Depress the inner section of the clip and gently work the pipe free from the tank with your fingers. You may find that a small amount of fuel spills out, so be cautious and ensure you are in a well-ventilated area.
Some people find it easier to leave the line attached to the tank end and remove it from the other end that attaches to a metal fuel line. This end is usually located on the left side of the bike and is easier to access.
Once the fuel line is disconnected, you may also need to disconnect the fuel pump. The pump is part of the tank and is connected to the injection system by a pipe with a clip on the end.
Finally, be cautious when placing the tank back on to avoid breaking any parts. Ensure that the fuel line connector is securely attached and that there are no leaks.
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Removing the bolt at the back of the tank
To remove the bolt at the back of the tank of a Suzuki Boulevard C50, you must first remove the seats. There is a bolt right behind the rear seat that needs to be removed. Tilt the rear seat and release it from the front, then slide it out from under the strap.
After removing the seats, you will be able to access the bolt at the back of the tank. This bolt is located under the front seat, so the rear seat must be removed first to access it. Once you have removed this bolt, you can then slide the tank towards you a little.
It is important to note that removing the fuel tank is easier when the tank is closer to empty, as this reduces the ""slosh factor"" and potential handling challenges. Additionally, be cautious of any spills during the process, as they may occur.
The process of removing the bolt at the back of the tank is a crucial step in detaching the fuel tank of a 2007 Suzuki Boulevard C50. It is recommended to refer to the motorcycle's manual for further instructions and safety precautions.
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Disconnecting the electrics
Locate the Electrical Connector
Begin by identifying the electrical connector, which is typically located underneath the panel. It is often protected by a rubber sheath. Gently peel back the rubber covering to expose the connector.
Work the Connector Loose
Using your fingers, gently work on loosening the connector. Be cautious not to pull on the wires themselves, as this can cause damage. Depress the clips and separate the wires carefully. The electrical connector usually connects two sets of wires and is most likely brown in colour.
Disconnect the Fuel Level Sensor
After addressing the electrical connector, proceed to disconnect the wire for the fuel level sensor. This wire typically has a connector and should be easily identifiable. Again, exercise caution to avoid pulling on the wire itself.
Address the Fuel Pump
The fuel pump is another electrical component that requires attention. It is connected to the injection system by a pipe with a clip on its end. Carefully disconnect the fuel pump by unfastening the clip.
Handle the Fuel Line
The fuel line is a critical aspect of the process. It is recommended to leave the fuel line attached to the tank end and remove it from the other end. This approach is easier and reduces the risk of spills. Gently work the pipe free from the tank, being prepared for a small amount of fuel spillage.
By following these steps, you should be able to successfully disconnect the electrics of the 2007 Suzuki Boulevard C50 fuel tank. Remember to work carefully and methodically to avoid any damage or spills. Always refer to the owner's manual for additional information or clarification if needed.
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Removing the speedometer
To remove the speedometer from a 2007 Suzuki Boulevard C50, you must first remove the fuel tank. This can be done by following the steps below:
Step 1: Remove the rear seat
Remove the bolt at the back of the passenger seat. Pull the passenger seat towards you and out of the passenger strap at its front.
Step 2: Remove the front seat
Remove the two bolts that hold the bracket that secures the passenger strap/rear of the front seat. Remove the bracket and pull the front seat back and out.
Step 3: Remove the speedo housing bolts
Remove the three small speedo housing bolts. Two of these bolts are located close to the handlebars, and one is closest to the seat. Place the speedometer carefully up by the handlebars.
Step 4: Remove the fuel tank
Remove the single bolt at the back base of the fuel tank. Pull the tank back to disengage it from the front rubber bushings that hold it on in front. Now, tip the gas tank to one side and disconnect the fuel line.
Step 5: Removing the speedometer
With the fuel tank removed, you will have access to the speedometer. Unscrew the three Allen-head bolts that hold the speedometer in place. Two bolts are located near the handlebars, and one bolt is closest to the seat. With the bolts removed, you can carefully lift the speedometer out of its housing.
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