
Reading a fuel tank dipstick is a valuable skill to verify the amount of fuel stored within a tank. It is a time-consuming process that involves removing the dipstick, opening the tank, inserting the stick, pulling it out, reading it, cleaning it, closing the tank, and putting the dipstick away. Gloves are recommended when handling the dipstick to prevent the smell of fuel on the hands and to avoid any allergic reactions. The dipstick will have markings that indicate the volume units, such as litres or gallons, and the number of volume units between the marked lines. The dipstick is inserted into the tank, and the top hole is blocked with a finger. When the dipstick is withdrawn, the fuel level can be seen, and the finger is removed to return the fuel to the tank. This method is commonly used in general aviation and is a reliable way to check fuel levels in traditional heating oil tanks.
| Characteristics | Values |
|---|---|
| Purpose | To verify the amount of fuel stored within a tank |
| Accuracy | Impossible to beat |
| Calibration | Uncalibrated (measures inches of fuel) or calibrated (measures gallons) |
| Process | Get the dipstick out, get to the tank, open the tank, put the dipstick in, pull it out, read it, clean the dipstick, close the tank, put the dipstick away |
| Safety | Unsafe to do while the boat is running |
| Time consumption | Time-consuming |
| Fuel level reading | Dipstick markings indicate the amount of fuel remaining |
| Fuel units | Litres, gallons |
| Safety precaution | Wear gloves when handling the dipstick to prevent allergic reactions |
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What You'll Learn

Wear gloves to handle the dipstick and avoid fuel smell on hands
When using a dipstick to check the fuel level in a tank, it is important to wear gloves. This is because fuel can be harmful to the skin and can cause an allergic reaction. Wearing gloves will also prevent the smell of fuel from lingering on your hands.
Before you begin, ensure you are familiar with the volume units on the dipstick. These may be marked in litres, gallons, or even 5-litre increments. The gap between the marked lines will indicate the number of volume units. Above the highest engraved line, you will find the full capacity of the tank, usually indicated in litres.
Now, put on your gloves and open the top of the fuel tank. Take the dipstick and insert it into the tank until it touches the bottom. Remove your finger from the top hole and withdraw the dipstick. The fuel level will be indicated by the markings on the stick.
Once you have taken the reading, be sure to clean the dipstick before closing the tank and storing the dipstick away. This process may be time-consuming, but it ensures an accurate reading of your fuel level.
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Calibrate your dipstick by marking fuel levels on an empty tank
Calibrating a dipstick is a straightforward process that can be done in several ways. One common method is to start with an empty tank and gradually fill it with a known quantity of fuel, marking the dipstick at each increment. For example, you could add one gallon at a time, inserting the dipstick and marking the wet line after each addition. This process can be repeated until the tank is full, resulting in a dipstick with accurate fuel level markings.
Another approach is to measure the depth of the tank and calculate the volume of fuel it can hold. This can be done by multiplying the length, width, and height of the tank to get the total volume in cubic inches, and then dividing that number by the volume of one gallon (231 cubic inches) to determine the number of gallons the tank can hold. Once you know the total volume of the tank, you can divide that by the number of gallons it holds to determine the number of gallons per inch. This information can then be used to mark the dipstick in increments of gallons or fractions of a gallon.
Additionally, some people choose to create their own "Fuel Hawk" style dipsticks by purchasing clear acrylic tubing, cutting it to length, and marking it at specific intervals (e.g., every 2.5 gallons) as they fill their tanks. The markings can then be measured, recorded, and engraved or painted onto the tubing for a more permanent solution.
It is important to note that the shape of the tank can impact the calibration process. For example, if the tank is not vertically tapered, the calculation for gallons per inch may differ. Additionally, if the tank dips down with weight or has a wing dihedral, it can affect the calibration, so it is recommended to fill both tanks simultaneously during the calibration process.
By following these steps and choosing a method that suits their specific tank and needs, individuals can effectively calibrate their dipsticks, ensuring accurate fuel level readings.
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Insert the dipstick into the tank until it touches the bottom
To read a fuel tank dipstick, you must first insert the dipstick into the tank. This process can be time-consuming, as you must first get the dipstick out, go to the tank, open the top of the tank, and then insert the dipstick. It is recommended that you wear gloves when handling the dipstick to prevent the smell of fuel on your hands and avoid any potential allergic reactions to the fuel.
When inserting the dipstick, push it all the way down to the bottom of the tank. If your tank has a top hole, block it with your finger while inserting the dipstick. This is a very common method in general aviation. You can also use a rigid, thin, clear plastic tube instead of your finger to block the hole and guide the dipstick into the tank. This method is useful if your tank has a curved side and the dipstick needs to be calibrated with uneven notches.
Once the dipstick has touched the bottom of the tank, you can withdraw it to check the fuel level. The dipstick will have markings that indicate the amount of fuel in the tank. These markings can be in different units, such as litres or gallons, so make sure you are familiar with the volume units on your dipstick before inserting it into the tank.
After you have inserted the dipstick and checked the fuel level, be sure to clean the dipstick and close the top of the tank before storing it away.
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Withdraw the dipstick and read the markings to determine fuel level
Withdrawing the dipstick and reading the markings is the final step in determining the fuel level in a tank. Before this, one must open the tank, insert a clean dipstick, and poke it to the bottom of the tank. Then, one must block the top hole with a finger, withdraw the dipstick, and read the markings to determine the fuel level.
The markings on the dipstick will indicate the fuel level in gallons or litres. The dipstick may also have notches to indicate each gallon of fuel. The volume units used on the dipstick should correspond to the units on the tank, which should be indicated on a plate or engraving. It is important to note that the gap between the marked lines on the dipstick represents a certain number of volume units, which should be familiar to the user.
In addition to the fuel level, the dipstick may also display other information. For example, above the highest engraved line indicating full capacity, there may be markings for the tank's safe working capacity (SWC), which is typically 97% of the full capacity. The dipstick may also bear a tank maker's reference number, a tank number, or an indication of the product in the tank.
While reading the markings on the dipstick, it is recommended to wear gloves to prevent the smell of fuel on the hands and to avoid any potential allergic reactions to the skin. To make the markings easier to read, one can use chalk to rub on the dipstick or use a clear plastic tube to see the fuel level directly.
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Clean the dipstick and close the tank
To clean the dipstick, gloves should be worn to prevent the smell of fuel on the hands and to avoid any allergic reactions. Once you have checked the reading, dry the dipstick in the area of the wet and dry interface and take a second reading to check the accuracy. If you intend to keep the dipstick in the tank, lower it back into the tube and replace the cap. Finally, close the top of the tank.
Dipsticks can be made of wood, such as mahogany, oak, white cedar, ash, or maple. However, wood can be problematic as fuel can wick up the stick, making it difficult to get an accurate reading. To mitigate this, some people add ridges or fractions and lines to their wooden dipsticks. Others recommend using a square stick made of hardwood, which is less likely to soak up fuel.
If you are using a wooden dipstick, you may want to consider finishing it with a sharp scraper and marking it in gallons. Some people also recommend using a finish such as wax or oil to protect the wood. However, any finish applied to a wooden dipstick is likely to be damaged by the fuel.
It is important to familiarise yourself with the volume units that the dipstick is marked in, such as litres or gallons, and with the number of volume units that the gap between the marked lines represents. The dipstick will also have a marking indicating the tank's Safe Working Capacity (SWC), which is 97% of the full capacity.
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Frequently asked questions
A dipstick is a graduated measuring device that tells you exactly how many gallons of fuel you have in your tank.
First, open the tank’s cap and insert a clean dipstick into the tank until it touches the bottom. Then, withdraw the dipstick and check the fuel level against the markings to determine the amount of fuel remaining.
It is recommended to wear gloves when handling the dipstick to prevent the smell of fuel on your hands and to avoid any allergic reactions. Familiarize yourself with the volume units on the dipstick, such as litres or gallons, and the number of units between the marked lines. You can also keep chalk near the tank to rub on the dipstick, making it easier to see the fuel level.







































