
Air in a car's fuel line can cause serious issues, including engine slowdown, loss of power, difficulty starting the engine, and even complete engine shutdown. It can enter the system in several ways, including through a faulty gasket, a crack in the fuel hose, or a faulty fuel pump. To remove air from the fuel system, one must bleed the system, which can be done in several ways, including using a bleeder screw on the fuel filter, or loosening the fuel injectors and cranking the engine. Preventative measures include regular maintenance and monitoring the quality of fuel.
How to get air out of fuel lines in a car
| Characteristics | Values |
|---|---|
| How air enters the fuel system | Running out of fuel, leaks in fuel lines, faulty gaskets, cracks or cuts in the fuel hose, faulty seals in the fuel filter, problems with the fuel pump, poor quality fuel |
| Problems caused by air in the fuel system | Engine slowdown, loss of power, difficulty starting the engine, increased fuel consumption, errors in the engine electronic control system, fuel pump damage, corrosion in the fuel system, unstable idling, black smoke from the exhaust pipe, reduced engine performance, engine shutdown |
| Solutions | Identify the key components of the fuel system, locate the fuel filter, use a bleeder screw (if present), loosen the fuel line connection, crank the engine, tighten the connection when fuel flows steadily without air bubbles, dispose of spilled fuel, general clean-up, regular preventive maintenance, monitor fuel quality, ensure correct installation of fuel parts |
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What You'll Learn

Identify how air entered the fuel system
Before attempting to bleed the air from the fuel system, it is important to identify how air entered the system in the first place. This will help prevent the issue from reoccurring in the future. Here are some common ways that air can enter a car's fuel system:
Fuel Filter Issues: One of the most common causes of air in the fuel system is issues with the fuel filter. This can include a faulty or incorrectly installed fuel filter, or improper procedures when changing the fuel filter. When replacing a diesel filter, ensure that you use a feed pump to remove air from the system. Failing to do so can result in air being sucked into the system through the new filter.
Leaks in Fuel Lines: Pinhole leaks or cracks in the fuel lines can cause air to enter the system. This can occur due to wear and tear over time, or from physical damage such as the fuel line rubbing against other components. Inspect your fuel lines regularly for any signs of damage or leaks, and replace them if necessary.
Fuel Pump Problems: Issues with the fuel pump can also lead to air entering the system. For example, if the fuel pump cannot provide enough pressure, it may suck in air through any leaks in the system. Additionally, cracks or damage to the diaphragm of the fuel pump can cause air to enter the system.
Running Out of Fuel: Running out of fuel can cause an airlock, where air enters the fuel system and prevents diesel fuel from reaching the injectors. This can be avoided by ensuring your vehicle always has sufficient fuel.
Improperly Sealed Storage Tanks: In some cases, air can enter the fuel system due to improperly sealed storage tanks, allowing moisture and condensation to form in the fuel tank. This can lead to reduced fuel combustion efficiency and potential engine damage.
To prevent air from entering the fuel system, regular preventive maintenance is key. This includes checking the condition of the fuel filter, fuel hoses, seals, and fuel pump, and ensuring that any replacements are installed correctly.
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Check for a faulty fuel pump
A faulty fuel pump will cause engine issues and could leave you stranded, so it's important to know the signs of a bad fuel pump so that you can fix them on time.
One way to check if your fuel pump is faulty is to listen for it. Open the fuel door, remove the fuel cap, and turn the ignition to "On". Put your ear next to the fuel door and listen for a humming noise. If you don't hear any noticeable action, the pump is likely faulty. If you hear a loud whining sound, this could also indicate a problem with the fuel pump.
You can also perform a static fuel pressure test. Turn the ignition to the "On" position (key on, engine off) and check whether the pressure holds. The factory repair information will tell you how long the fuel pressure should hold once the pump is turned off. If pressure bleeds off too fast, there could be a fuel-related problem, such as a bad pump check valve or faulty regulator.
Another way to check for a faulty fuel pump is to measure the pump's output. Disconnect a fuel line and see how much fuel it can deliver. A good pump would typically deliver about a quart of fuel in 30 seconds.
If you have a continuous fuel system, you can also check the integrity of the wiring in the pump circuit with a digital multimeter (DMM). You can check the circuit for continuity, power, and ground, as well as any unwanted excessive resistance.
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Check for a broken or leaky seal
A broken or leaky seal can cause air to enter your fuel lines. A failed injector combustion seal or a leak between your fuel tank and the transfer pump can allow air to slowly bleed into the system. Seals can also become loose, causing leaks.
To check for a broken or leaky seal, start by identifying the key components of your fuel system, including the fuel tank, fuel lines, fuel filter, and fuel injectors. Then, locate the source of the air leak in your diesel fuel lines. Check areas that may have a damaged o-ring or broken seal, such as the filter housing and the injection pump.
If you suspect a broken or leaky seal, it is important to address it as soon as possible. Air in the fuel system can cause a variety of problems, including reduced engine performance, fuel pump damage, and additional fuel system repair costs. It can also lead to engine slowdown, loss of power, difficulty starting the engine, increased fuel consumption, and errors in the engine electronic control system.
To prevent air from entering the fuel system, regular preventive maintenance is necessary. This includes checking the condition of the fuel filter, fuel hoses, and seals, and replacing any parts that show signs of wear or damage. It is also important to monitor the quality of the fuel and ensure that all fuel parts are installed correctly.
If you are unsure about how to check for a broken or leaky seal, it may be best to consult a professional mechanic or take your car to a repair shop.
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Bleed air out of the system
Bleeding air out of the fuel system is a common solution to removing air from the fuel lines of a car. This process can vary depending on the make of the car, but the basics are generally the same. Before attempting to bleed the air from the fuel system, it is important to determine how air entered the fuel system, so it does not re-enter the system after completing the bleeding process.
Firstly, ensure that you have the tools and materials needed to perform the task. Then, familiarise yourself with the engine and identify the key components of its fuel system, including the fuel tank, fuel lines, fuel filter, and fuel injectors.
If your fuel filter has a bleeder screw, you can use this to remove air from the system. Locate the bleeder screw on the fuel filter and use a wrench or socket set to loosen the fuel line connection. Crank the engine for a few seconds to allow the air to escape, being cautious of fuel spills. Tighten the fuel line connection when you observe a steady fuel flow without air bubbles.
If your fuel filter does not have a bleeder screw, or if you think air remains in the system, you may need to bleed the fuel system at the fuel injectors. Loosen the injectors from the fuel line using a wrench or socket. Once it’s loose, crank the engine for a few seconds. When you see fuel flowing steadily without any air bubbles, you can reconnect your fuel line. Repeat this process for every other cylinder, working from the closest to the fuel pump to the furthest.
After bleeding the fuel system, try to start the engine. If the engine starts, allow it to idle for a few minutes while looking for signs of rough idle or reduced power. If you encounter any difficulties or persistent issues after repeating the bleeding process, consult a professional diesel mechanic or contact the manufacturer for further assistance.
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Dispose of any spilled fuel and clean up
It is important to dispose of any spilled fuel and clean up properly. For small spills, you can usually do this yourself, but for larger spills, you may need to hire a professional cleaning service. If a company caused the spill, they may be asked to clean it up.
If you are cleaning a small spill yourself, you should:
- Ventilate the area as much as possible during clean-up. If there is no risk of explosion, use electric fans to help ventilate the space.
- Wash any exposed skin with soap and warm water.
- Wear rubber gloves and shoes that you can throw away.
- Spread an absorbent material, like cat litter or sawdust, over the spill.
- Shovel the absorbed oil into heavy-duty plastic bags.
- Keep the bags outside until they can be picked up for disposal.
- Remove anything porous that came into contact with the spilled oil and dispose of it properly if you can't clean it.
- Clean the floor, walls, appliances, and other hard surfaces with soap and hot water.
If the spill is in a basement, you should also:
- Close all basement cold-air returns and heat registers, including the basement door.
- Turn off all flame and spark sources.
- Extinguish pilot lights on furnaces, gas dryers, and water heaters.
- Keep all sources of ignition away from the area.
If the spill is outside, you should:
- Remove gasoline spills and stains quickly to avoid breathing in toxic fumes over a period of time.
- Open windows and screen doors to allow fumes to escape.
- Turn on ceiling fans and the stove exhaust fan.
- Cover spilled gas on concrete or carpet with an absorbent such as sweeping compound or powdered laundry detergent.
- Leave the absorbent on the area for 2 hours, then remove it from concrete with a broom and dustpan or vacuum it from the carpet.
- Wet a concrete area with water from a garden hose.
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Frequently asked questions
Signs of air in the fuel system include unstable idling, a decrease in engine power, the appearance of black smoke from the exhaust pipe, and uneven engine operation at high speeds.
You will need to bleed the air out of your fuel system. This can be done by loosening the injectors from the fuel line and cranking the engine for a few seconds. When you see fuel flowing steadily without any air bubbles, you can reconnect your fuel line.
First, turn on the ignition to let the fuel pump prime. After the fuel pump has cycled, use a rag to push lightly on the valve. It will only take a few times of cycling and bleeding before you get straight fuel from the valve. Finally, replace the cap and clean up any spilled fuel.
Air in the fuel line can lead to reduced engine performance, fuel pump damage, and additional fuel system repair costs. It can also cause engine slowdown, loss of power, difficulty starting the engine, increased fuel consumption, and errors in the engine electronic control system.
To prevent air from entering the fuel system, it is important to carry out regular preventive maintenance. This includes checking the condition of the fuel filter, fuel hoses, seals, and fuel pump. It is also important to monitor the quality of the fuel and ensure that all fuel parts are installed correctly.











































