
Draining a scooter fuel tank is a process that should be undertaken with care and attention. It is important to note that there are potential drawbacks to draining the fuel, such as drying out and cracking of seals and gaskets. This guide will explore the steps to take when draining a scooter fuel tank, including the use of tools like a vacuum and the importance of cleaning the tank. Additionally, we will discuss the consequences of not draining the fuel and provide tips for maintaining your scooter's fuel system with products like Seafoam.
How to drain a scooter fuel tank
| Characteristics | Values |
|---|---|
| Reason | To prevent the fuel from going bad, especially if the scooter is not being used for a long time |
| Tools | Fuel Tank Valve Switch, Towel, Fuel line, Gas container, Petrol tank sealant, Nuts and bolts |
| Steps | 1. Cover the scooter with a towel to catch spillage |
| 2. Close the petcock (shutoff valve) | |
| 3. Remove the hose from the petcock | |
| 4. Attach a fuel line to the petcock and place the other end in a gas container | |
| 5. Open the petcock to drain the fuel | |
| 6. Clean the tank with rust remover and apply a tank sealant | |
| 7. Add new fuel with an additive like Seafoam to stabilize leftover fuel |
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What You'll Learn

Seal and gasket maintenance
Before performing any maintenance on your scooter's fuel system, it is essential to refer to your scooter's user manual for specific instructions and safety precautions. Each scooter model may have unique design features and recommended procedures. Now, let's begin with understanding the function and importance of seals and gaskets in your scooter's fuel tank:
Seals and gaskets are essential components in your scooter's fuel system, providing critical seals to prevent leaks and maintaining pressure within the fuel tank. Over time, these seals and gaskets can dry out, crack, or deteriorate due to exposure to fuel, moisture, and temperature fluctuations. Therefore, regular inspection and maintenance of these components are necessary to ensure their integrity and prevent fuel leaks.
When inspecting the seals and gaskets, look for any signs of cracking, hardening, or deterioration. If you notice any damage, it is important to replace the affected parts promptly to maintain the integrity of the fuel system. Dried-out seals and gaskets can be prone to cracking, so it is advisable to replace them with suitable fuel-resistant materials.
To seal around the point where the fuel line enters the tank, you may consider using a fuel-resistant silicone gasket sealant. However, be cautious, as some products may be designed for sandwiching between two surfaces rather than direct application. In such cases, you may need to explore alternative methods or products specifically designed for fuel tank sealing.
Additionally, if you encounter rust inside your scooter's fuel tank, it is important to address it promptly. Start by cleaning the tank using a degreaser and a phosphoric acid tank cleaner to remove any grease and rust. You can then consider using a fuel tank sealer kit to inhibit further rust formation and protect the tank. However, be sure to research the products thoroughly, as some sealers may have mixed reviews regarding their effectiveness and longevity.
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Draining the carburettor
Locate the Petcock Valve: The first step is to locate the petcock valve, which is usually found on the bottom of the fuel tank. This valve controls the flow of fuel between the tank and the carburettor.
Cover the Scooter: Drape a towel or a cloth over the rear cylinder head and the crankcase to catch any spillage during the draining process. This will help keep your scooter and the surrounding area clean.
Close the Petcock Valve: Before you start draining, make sure to close the petcock valve. This will prevent any fuel from flowing out of the tank while you work.
Disconnect the Hose: Identify the hose that connects the petcock valve to the carburettor. Carefully disconnect this hose from the petcock valve. You may need to loosen any clamps or fittings holding it in place first.
Attach a Drain Hose: Obtain a piece of fuel-resistant hose that is long enough to reach your fuel collection container. Attach one end of this hose securely to the petcock valve, ensuring a tight fit to prevent leaks.
Place the Other End in a Container: Place the other end of the drain hose into a suitable container, such as a gas can or a bucket, to collect the drained fuel. Make sure the container is large enough to hold the amount of fuel you plan to drain.
Open the Petcock Valve: Once everything is securely connected, open the petcock valve to allow the fuel to flow from the carburettor through the drain hose into the collection container.
Monitor the Draining Process: Keep an eye on the draining process to ensure that the fuel flows smoothly and that there are no leaks. The time it takes to drain will depend on the size of your fuel tank and the amount of fuel remaining.
Close the Petcock Valve Again: Once the fuel has finished draining and the flow from the end of the tubing stops, close the petcock valve again. Then, carefully remove the drain hose and reconnect the original fuel line to the petcock valve.
Remember to Turn On the Petcock: Finally, don't forget to turn on the petcock valve when you're done to prevent running out of fuel during rides. This step is crucial, as running the scooter without fuel can hurt the pump.
By following these steps, you can effectively drain the carburettor of your scooter, ensuring that old or contaminated fuel is removed and preventing any blockages in the fuel system. Remember always to take the necessary safety precautions when working with fuel, and dispose of the drained fuel responsibly.
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Using a fuel tank valve switch
Draining your scooter's fuel tank using a fuel tank valve switch is a straightforward process, but it requires careful attention to ensure no fuel is spilled. Here is a step-by-step guide to help you through the process:
Prepare the Scooter:
Start by covering the rear cylinder head and crankcase with a towel to catch any spillage. This will help contain any accidental fuel leaks and make cleanup easier.
Locate the Petcock:
The petcock, or shutoff valve, is usually located on the left side of the scooter. It controls the fuel flow from the tank. Make sure it is closed before proceeding.
Disconnect the Hose:
Using a pair of needle-nose pliers, carefully pinch and slide the clamp down the hose connected to the petcock by about 1-2 inches. Then, take a flat screwdriver and gently work it between the top of the hose and the petcock to pry the hose off. Be cautious not to damage the hose or the petcock during this step.
Attach a Fuel Line:
Obtain a piece of fuel line, which can be purchased at most auto parts stores. Slip one end of the fuel line over the petcock, ensuring a secure connection. Place the other end of the fuel line into a suitable container, such as a 5-gallon gas container, to catch the draining fuel.
Drain the Fuel Tank:
Once everything is securely connected, open the petcock to start the fuel drainage. You can also remove the gas cap to vent the tank, but this is not necessary. A full tank typically takes around 5-7 minutes to drain. Keep an eye on the fuel flow, and once it stops, close the petcock.
Reconnect the Original Hose:
After the fuel has drained, close the petcock and remove the fuel line. Reconnect the original fuel hose to the petcock, ensuring a tight connection. Remember to turn the petcock back on before riding your scooter again. This step is crucial to prevent issues like airlock and potential damage to the pump.
By following these steps, you can effectively drain your scooter's fuel tank using the fuel tank valve switch. Always exercise caution when handling fuel, and ensure proper ventilation during the process.
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Cleaning the tank
Removing the Tank:
Start by removing the fuel tank from your scooter. This will give you access to the inside of the tank for cleaning. Make sure to disconnect all the necessary fuel lines and hoses before detaching the tank. Place a pan or container underneath the tank to catch any remaining fuel that might drip out.
Draining the Fuel:
Before cleaning the tank, ensure that you have drained the fuel. Use a suitable container to collect the drained fuel. You can refer to the previous section on draining the fuel tank for detailed instructions on this process. It is important that the tank is empty before proceeding with the cleaning.
Rust Removal and Sealing:
To remove any rust or corrosion inside the tank, use a rust remover product. Follow the instructions on the product and apply it to the inside of the tank, making sure to cover all surfaces. After removing rust, it is essential to seal the tank to prevent future corrosion. Apply a tank sealer product, such as Petseal, to create a protective barrier. This will help maintain the integrity of the fuel tank and prevent future rust buildup.
Cleaning with Solvent:
Fill the fuel tank with a suitable solvent, such as fresh fuel or petrol. Seal the tank and shake it vigorously for a minute or so. The solvent will help dissolve any remaining residue or contaminants. After shaking, drain the solvent into a bucket or container. Repeat this process a few times until the solvent comes out clean, ensuring all traces of dirt or debris are removed.
Using a Bung and Tube:
To avoid repeatedly cleaning the tap, consider using a bung and tube setup. Fashion a bung and attach tubing to the tank in place of the fuel tap. This will allow you to drain the tank without having to dismantle the tap each time. This method can save time and effort in the long run.
Carburetor Cleaning:
Don't forget to clean the carburetor as well. Dismantle the carburetor and clean its components, including the carb inlet screen and jets. This will prevent blockages and ensure optimal fuel flow. Refer to specific guides or videos for detailed instructions on cleaning the carburetor.
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Using additives
If you're going to be away for a few months and want to drain the gas from your scooter, you may want to consider using a fuel stabilizer like Stabil. Ideally, you would mix it before putting it into the tank and then running the scooter for a bit. This will help prevent the seals and gaskets from drying out and cracking.
Another option is to use a petrol tank sealant, which can help remove any excess rust or corrosion inside the tank. This can be done by putting some new nuts and bolts inside the tank, shaking the tank vigorously, and then using a petrol tank sealant to coat the inside. This method costs around £15 for the sealant. Alternatively, an inline filter can be used to stop the carb from getting blocked up.
If you're looking for a quicker solution, you can try sticking a gallon of fresh fuel into the tank, shaking the scooter side to side for about a minute, and then draining it into a bucket. This will help remove any built-up residue.
For a more thorough cleaning, you can remove the tank and clean it out with rust remover, and then apply a tank sealer. This will ensure that any traces of rust or corrosion are removed, and the tank is properly sealed.
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Frequently asked questions
Draining your scooter's fuel tank may be necessary if the fuel has been sitting for a long time, as it can go bad and cause issues with the engine.
The process of draining a scooter's fuel tank will vary depending on the model. However, a general method involves using a towel to cover the rear cylinder head and crankcase to catch any spillage, closing the petcock (shutoff valve), removing the hose from the petcock, attaching a fuel line to the petcock, and placing the other end in a gas container to catch the drained fuel.
After draining the fuel tank, it is important to clean the tank to remove any built-up residue. This can be done by adding new nuts and bolts to the tank, shaking it to remove excess rust, and using a petrol tank sealant. It is also recommended to flush the tank with fresh fuel and shake the scooter side to side before draining it into a bucket. Additionally, you can use additives like Seafoam to stabilize leftover fuel.











































