Creating An Extended Fuel Tank For Your Honda 2000

how to create extended fuel tank for honda 2000

The Honda 2000 generator is a popular choice for dry camping, but its small fuel tank requires frequent attention. Extended run fuel tanks are a great solution to this issue, allowing for a 30+ hour run time and the ability to refuel without shutting down the generator. While Honda does not make an extended run tank for their generators, they do sell external fuel systems for their outboard motors, and there are several options available to create an extended run fuel tank set-up.

Characteristics Values
Benefits Able to refuel without shutting down
30+ hour run time
Can use your gas cans to refill without interrupting generator or fuel flow
Honda 2000 generator fuel tank options Buy an extended run cap from Amazon and a 6-gal outboard boat tank
Buy the extended run fuel caps for the Honda and an approved extended run tank
Buy a kit (e.g. from IPI Industries)
Buy a dual-run fuel tank
Buy a poly or steel portable gas can
Buy an external fuel system for an outboard motor
Use a "squeeze bulb" to prime the fuel line from a remote tank to the engine
Use a fuel pump
Drill a hole through the top cap of a poly fuel can and run a hose from the adaptor cap on the generator into the can
Use a boat type tank
Use a Moeller tank

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Honda 2000 generators have a built-in fuel pump

The Honda 2000 generator has a small fuel tank that requires frequent attention. The EU2000 model has a built-in fuel pump, which means it can draw fuel from an auxiliary tank. This makes it possible to use an extended run tank with the generator, allowing for longer periods of operation without the need to refuel.

One option for extending the fuel capacity of the Honda 2000 generator is to purchase an extended run cap and a 6-gallon outboard boat tank. The boat tank can be connected to the generator using boat engine quick connectors. It is important to ensure that the auxiliary tank is vented to allow the generator to draw fuel.

Another option is to use a poly fuel can with a hole drilled in the top cap, and a hose running from the adaptor cap on the generator to the can. This method also requires the can to be vented.

It is also possible to purchase an after-market extended run fuel tank, although these can be expensive. These tanks are designed for marine fuel systems and can be connected to the generator using fuel lines and caps.

For those who prefer a DIY approach, it is recommended to at least purchase the cap for an extended run tank, as making an airtight cap from the current one can be difficult.

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The EU2000 has a fuel pump that works with an auxiliary can

The Honda EU2000 generator has a fuel pump that can be used with an auxiliary fuel tank. This is a popular option for those who want to extend the runtime of their generator without having to refuel it as frequently. The fuel pump allows the generator to draw fuel from an external source, such as a portable gas can or an auxiliary tank. This setup can be particularly useful for dry camping or other situations where you may not have easy access to fuel.

There are a few things to consider when setting up an auxiliary fuel tank with the EU2000 fuel pump. Firstly, it is important to ensure that the auxiliary tank is vented. If the tank is not vented, the system may become locked and unable to suck fuel. Additionally, when choosing an auxiliary tank, it is recommended to use a boat-type tank, as these are designed to be refilled without interrupting the generator or fuel flow. Regular gas cans are not designed for this purpose.

When it comes to connecting the auxiliary tank to the EU2000 fuel pump, there are a few options. One method is to purchase an extended run cap and a boat tank with quick connectors. This provides a safe and convenient way to connect the auxiliary tank to the generator. Another option is to drill a hole in the top cap of a poly fuel can and run a hose from the adaptor cap on the generator into the can. This method may require additional ventilation for the auxiliary tank.

It is also important to consider the fuel line and valves when setting up an auxiliary fuel tank. Regular fuel line and valves can be used, but it is important to ensure that they are the correct size and compatible with the generator. Additionally, an electric pump can be added to the setup to help pump fuel from the auxiliary tank to the generator, making the refuelling process even easier.

Overall, the EU2000 fuel pump provides a convenient way to extend the runtime of the Honda generator by allowing it to draw fuel from an auxiliary source. With a few considerations and modifications, this setup can provide a safe and reliable solution for those who need extended runtime without frequent refuelling.

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An extended run cap and outboard boat tank can be purchased on Amazon

If you're looking to extend the run time of your Honda 2000 generator, you can purchase an extended run cap and outboard boat tank on Amazon. The Honda 2000 generator is gravity-fed, and the EU2000 model has a fuel pump, so it will draw fuel from an auxiliary tank.

An extended run cap from Amazon can be purchased alongside a 6-gallon outboard boat tank. This setup uses boat engine quick connectors and allows you to use your gas cans to refill the tank without interrupting the generator or fuel flow. It is important to note that your auxiliary tank must be vented to function correctly.

Amazon offers a range of boat engine fuel tanks in various colours and product sizes. When purchasing an outboard boat tank, ensure that the connector style and size are compatible with your Honda 2000 generator. Different manufacturers, such as Mercury, Yamaha, and Honda, utilise distinct connector styles and sizes. Additionally, consider the hose sizes between your generator and the boat tank to ensure a proper connection.

You can also enhance your setup with accessories like the Magicfour Fuel Gas Can Vent Caps, which can be used as a vent for your extended run tank, aiding in faster emptying of your 5-gallon tanks. Furthermore, consider adding a low-pressure, low-volume electric pump to facilitate fuel transfer from a ground-based 5-gallon jug to the auxiliary tank, eliminating the need for manual lifting and reducing the risk of spills.

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A poly fuel can can be used with a hole drilled in the top cap

The Honda 2000 generator is a popular choice for dry camping, but its small fuel tank requires frequent attention. One solution to extend the run time of the generator is to modify a poly or steel portable gas can. The Honda 2000 has a fuel pump, so it will draw fuel from an auxiliary can.

One option is to purchase an extended run cap and a 6-gallon outboard boat tank with boat engine quick connectors. However, this option can be expensive. A more cost-effective solution may be to drill a hole in the top cap of a poly fuel can and run a hose from the adaptor cap on the generator into the can. This method requires venting the can to allow the generator to draw fuel.

It is important to note that creating an airtight cap for the extended run tank can be challenging. The safest option is to purchase an extended run cap specifically designed for this purpose. However, if you choose to drill a hole in the top cap of a poly fuel can, it is crucial to ensure that the can is properly vented to avoid any issues with fuel suction.

Additionally, when using an extended run tank, it is recommended to use a boat-type tank as they are designed to be refilled without interrupting the generator or fuel flow. Regular gas cans are not meant for this purpose. It is also worth considering the use of a fuel pump to transfer fuel from a separate jug to the auxiliary tank, making the refilling process more convenient and reducing the risk of spills.

Overall, while it is possible to extend the fuel tank of a Honda 2000 generator by drilling a hole in the top cap of a poly fuel can, there are important considerations to make regarding ventilation and airtight seals to ensure the safe and effective operation of the generator.

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Moeller tanks are rated highly for their durability in hot weather

To create an extended fuel tank for a Honda 2000 generator, you can opt for a DIY approach or purchase a ready-made solution. If you're considering a DIY extended fuel tank, you'll need to address the issue of the fuel draw; the Honda 2000 is likely gravity-fed, so you'll need to determine how it will draw fuel from the auxiliary tank. One idea is to drill a hole in the top cap of a poly fuel can and run a hose from the adaptor cap to the generator, ensuring the can is vented to prevent the system from locking.

Now, onto the topic of Moeller tanks and their durability in hot weather:

Moeller fuel tanks are known for their durability, especially in hot weather conditions. Their ability to withstand high temperatures and maintain their integrity makes them a popular choice for fuel storage. One key feature of Moeller tanks is their two-piece siphon port design, which includes a nut that compresses the flat nitrile gland seal. While this design has been criticised for potential fuel leakage, it can be mitigated by adequately tightening the nut and using fuel-resistant gasket material. This solution ensures that any leakage is minimised, addressing safety concerns.

The durability of Moeller tanks in hot weather is further evidenced by their ability to handle pressure build-up. When exposed to high temperatures, fuel tanks can experience increased pressure, which can lead to gasoline being pushed through the fuel line and leaking at weak connections. While this issue is not unique to Moeller tanks and is a result of EPA/CARB regulations, their tanks are designed to manage this pressure. Users have reported that the tanks can swell up in hot weather, but they are built to withstand this pressure without splitting or leaking.

Additionally, Moeller tanks are constructed with thick, durable plastic that can withstand the pressure. One user even noted that their tank "blew up like a balloon" without any adverse effects, demonstrating the tank's resilience. The tanks are also designed with a pressure valve that can be manually opened to relieve pressure and prevent any potential issues.

While some users have experienced issues with the plastic pickup tube/receptacle for the fuel fitting, requiring replacement, the durability of the tank itself in hot weather is highly regarded. The combination of pressure resistance, durable construction, and effective pressure relief mechanisms contributes to Moeller tanks' reputation for withstanding hot weather conditions.

Frequently asked questions

The benefits of an extended run tank for a Honda 2000 include being able to refuel without shutting down the generator and having a longer runtime.

One option is to buy an extended run cap from Amazon and a 6-gallon outboard boat tank. Another option is to buy the extended run fuel tank kit from the seller on eBay mentioned in the PopUpBackpacker article. This kit includes one gas cap for the generator, one dual-run hose, and two fuel lines. A third option is to use a "squeeze bulb" to prime the fuel line from a remote tank to the engine.

Some considerations include the price of the tank, the quality of the tank and its parts, and whether the tank is compatible with the Honda 2000. It is also important to note that Honda does not make an extended run tank for their generators, so third-party options must be considered.

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