
Tar in a diesel fuel tank can be caused by a variety of factors, including algae, varnish, and paraffin wax. The build-up of tar can lead to clogged fuel filters and potential damage to engines and generators. To effectively clean tar out of a diesel fuel tank, several methods can be employed. One approach is to use a fuel polishing kit or a portable fuel polishing system with a wand to pressure wash or direct a stream of diesel fuel around the tank walls and dissolve the tar. Another method is to drain the tank, use a solvent or cleaner such as acetone, brake cleaner, or lacquer thinner, and then rinse or wipe down the inside of the tank. In some cases, boiling the tank, using a steam cleaner, or employing mechanical methods like shaking the tank with nuts to dislodge the sludge may be suggested. It is important to exercise caution and ensure proper ventilation when working with chemicals and fuels.
Characteristics and Values Table for Cleaning Tar out of a Diesel Fuel Tank
| Characteristics | Values |
|---|---|
| Cause | Algae, Varnish, Paraffin Wax, Mould, Water, Sludge |
| Tools | Fuel polishing kit, Steam cleaner, Acetone, Rag, Extension grippers, Power washer, Fuel evacuation pump, Vacuum, Grabbers, Pressure washer, Portable fuel polishing system, Wand, Pump, Electric pump, Fixed fuel polishing system, Siphon, Jerry can, Aluminium sheet, Racor filter, 12-volt Oberdorfer gear pump, Aqueous degreaser, Simple Green, Blaster, CRC, Fuel evacuation pump, Vacuum, Grabbers, Rag, Extension grippers |
| Cleaning Methods | Drain and wipe tank, Soak in solvent, Use biocide additives, Add gasoline, Boil the tank, Use Algae X and diesel fuel catalyst, Add anti-algae, Mix gas with diesel, Use Grotomar, Use a magnet, Use a rad shop, Flush fuel line, Seal, Use fuel polishing kit, Pump out fuel, Add petrol, Agitate the tank, Use Grotamar, Use a polisher, Use an oil suction pump, Drain and use diesel fuel and a wand, Remove tar with a fuel evacuation pump, Wash with water and tank crud, Dry the tank, Use an electric pump, Use a portable fuel polishing system, Remove unusable fuel, Use a fixed fuel polishing system, Siphon or pump fuel, Use an aqueous degreaser, Use Simple Green, Use a rag with diesel fuel, Use a Racor filter and 12-volt Oberdorfer gear pump, Use a vacuum or output hose, Use a rag, Use extension grippers and rags |
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What You'll Learn

Drain the tank and use a rag to wipe away the tar
Tar in a diesel fuel tank can be a challenging issue to resolve, but one effective approach is to drain the tank and manually wipe away the tar with a rag. Here is a detailed guide on how to tackle this process:
Step 1: Drain the Tank
Before attempting to clean the tar from your diesel fuel tank, it is essential to drain the tank completely. Make sure you are working in a well-ventilated area to avoid inhaling any harmful fumes. Place a container underneath the tank's outlet to collect the drained fuel. You may need to siphon or pump the fuel, ensuring that someone monitors the receiving container to prevent overflow. Remember to handle the fuel carefully and dispose of it safely.
Step 2: Access the Inside of the Tank
Once the tank is empty, you will need to access the interior to begin the cleaning process. If your tank has a large enough opening, you can reach inside with a rag. However, if the access point is small, you may need to get creative. One method is to wrap a rag around a stick, as mentioned by a user facing a similar issue. This allows you to extend your reach and wipe down harder-to-access areas.
Step 3: Wipe Away the Tar
With your rag in hand, begin wiping away the tar from the interior surfaces of the tank. The tar may be sticky and challenging to remove, so be prepared for a thorough wiping session. You can also try using a rag moistened with diesel fuel, as this can help loosen and remove the tar more effectively. Be cautious when handling diesel fuel, and ensure proper ventilation during this process.
Step 4: Repeat and Refine
It is unlikely that you will be able to remove all the tar in a single attempt, so be prepared to repeat the wiping process. You may need to drain the tank multiple times, especially if you are using diesel fuel to aid in the removal process. Remember to dispose of any contaminated diesel fuel appropriately. Additionally, you can explore using a fuel polishing system or pump to help remove the tar and any remaining fuel residue.
Additional Considerations:
- If you have access to a steam cleaner, you can use it after draining the tank. Steam cleaning can help loosen and remove the tar, making the wiping process more manageable.
- Some people have suggested using solvents or chemicals like acetone, but these can create dangerous and flammable fumes. Exercise extreme caution if considering this option, and always prioritize your safety.
- If the tar buildup is extensive, you may need to seek professional assistance or explore more intensive methods, such as boiling the tank or using aircraft paint remover.
Remember that cleaning your diesel fuel tank is essential to maintaining the performance and longevity of your engine. While the process may be tedious, it is crucial to be thorough and patient to ensure a job well done.
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Use a solvent to dissolve the tar
If you're dealing with tar in your diesel fuel tank, one option is to use a solvent to dissolve it. Here are some detailed steps and tips to guide you through the process:
First, reduce the level of fuel in the tank as much as possible. This can be done by draining the tank, but make sure to dispose of the drained fuel properly. Some people have also suggested filling the tank with gasoline, letting it sit for a while, and then draining it again.
Next, choose a suitable solvent. Some people have used acetone, lacquer thinner, or brake cleaner. One person recommended Grotamar, saying it may take time but will dissolve the tar. Others have used a gallon of acetone, shaking it around, pouring it out, straining it, and then pouring it back in. You can also try aircraft paint remover, but be aware that it will take multiple applications and the fumes are terrible, so ensure you are in a well-ventilated area.
After applying the solvent, you may need to use some mechanical action to help break up the tar. One person suggested throwing in a handful of mild steel M8 nuts, shaking the tank vigorously, and then using a magnet to retrieve the nuts.
Once the tar is dissolved, pump the tank dry and dispose of the dirty solvent/fuel mixture responsibly. Finally, refill the tank with clean fuel and run the engine to circulate the clean fuel and ensure no residue remains.
It is important to note that some sources advise against using solvents, as they can create flammable fumes that are unsafe to breathe. Always use solvents in a well-ventilated area and take the necessary precautions to protect your health and safety.
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Use a fuel polishing kit to pressure wash the tank
If you're looking to clean tar out of your diesel fuel tank, one effective method is to use a fuel polishing kit to pressure wash the tank. This process involves creating a long wand out of copper pipe with a flattened end to generate a spray. This wand is then used to pressure wash the bottom of the tank through the outlet of the polishing rig.
Before beginning the pressure washing process, it is important to gain access to the inside of the tank. This can be done by removing the fuel lines and cleaning them in a solvent, as well as cleaning the injector lines and injectors themselves. It is also recommended to drain as much fuel as possible from the tank to reduce the level of fuel and make it easier to work with.
Once the tank is accessible, the fuel polishing kit can be utilized to pressure wash the interior. The wand is inserted through the available access point, and the high-pressure spray is used to dislodge and remove the tarry sludge from the bottom and sides of the tank.
The fuel polishing process is a comprehensive cleaning method that helps remove sediment, water, and microbial contamination from diesel fuel. It incorporates filtration, centrifuges, and coalescers to separate and capture suspended particles, water, and contaminants. Advanced filters ensure that the cleaned fuel returned to the tank meets industry specifications.
By using a fuel polishing kit to pressure wash your diesel fuel tank, you can effectively remove tar and other impurities, reducing the risk of damage to your engine and ensuring the fuel system's optimal performance.
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$44.95

Steam clean the tank
Steam cleaning is an effective way to remove tar from a diesel fuel tank. Here is a step-by-step guide:
First, drain all the fuel from the tank. This is important, as you want to remove as much of the diesel and tar as possible before steam cleaning. Make sure to dispose of the drained fuel properly and in accordance with local regulations.
Once the tank is empty, inspect it for any visible tar deposits or sludge. If there is an inspection hatch, remove it to gain better access to the interior of the tank. Use a flashlight to thoroughly examine the inside surfaces, paying close attention to the bottom and corners, as tar tends to settle in these areas.
Next, prepare your steam cleaner. For this task, it is recommended to use an industrial steam cleaner, which can be rented if you don't have access to one. Ensure that you follow the safety instructions and guidelines provided with the steam cleaner.
Now, it's time to start steam cleaning. Direct the steam onto the interior surfaces of the tank, focusing on areas with visible tar buildup. The high temperature and moisture from the steam will help soften and loosen the tar, making it easier to remove. It is important to be thorough and methodical, ensuring that you cover all accessible areas within the tank.
As you steam clean, you may need to use appropriate tools to scrape or wipe away the softened tar. This can be done with the help of long-handled scrapers or sponges attached to poles, allowing you to reach into the tank without having to enter it yourself. Collect the removed tar in a safe container for proper disposal.
Finally, once you have completed the steam cleaning process and removed as much tar as possible, pump the tank dry to eliminate any remaining water or moisture. Use acetone or a similar solvent to wipe out any residual water and dispose of this mixture responsibly.
It is worth noting that steam cleaning may not always remove all traces of tar, especially in hard-to-reach areas. In such cases, you may need to repeat the steam cleaning process or consider additional cleaning methods, such as using a fuel polishing kit to pressure wash the tank. Additionally, consulting with a professional diesel engine specialist is always recommended for more severe cases of tar buildup.
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Use a fuel evacuation pump to vacuum the tar
If you're dealing with tar in your diesel fuel tank, one way to address it is to use a fuel evacuation pump to vacuum the tar out. Here's a detailed guide on how to do this:
First, it's important to understand the nature of the problem. Tar buildup in diesel fuel tanks is often caused by the presence of water, algae, or sludge, which can lead to clogged fuel filters and reduced fuel efficiency. The tar-like substance is usually a combination of contaminants, including paraffin wax, algae, and varnish.
To begin the process of removing the tar, locate a suitable fuel evacuation pump, also known as an oil suction pump. The Pela pump is a commonly recommended option for this purpose. Ensure you have the necessary accessories, such as a 5mm or larger bore suction pipe, to reach the bottom of your fuel tank effectively.
Before using the pump, it is crucial to drain as much fuel as possible from the tank. This can be done by following the appropriate procedures for your vehicle, usually involving draining the fuel into an approved container or fuel caddy. Refer to your vehicle's service manual for specific instructions.
Once the fuel is drained, you can insert the suction pipe of the evacuation pump into the tank. Secure any necessary connections and follow the pump's instructions for safe operation. Start the pump and allow it to run for an extended period, aiming to circulate the fuel and dislodge the tar buildup. The pump creates a vacuum effect, drawing out the tar and any remaining fuel from the tank.
Depending on the severity of the tar problem, you may need to repeat the process or combine it with other cleaning methods. Some people suggest using a fuel polishing kit or steam cleaner after pumping to further remove stubborn deposits. Additionally, consider using fuel additives or solvents to break down the tar and prevent future buildup. Always follow safety precautions when working with fuel and consult experts or mechanics if you have any doubts.
By using a fuel evacuation pump to vacuum the tar, you can effectively remove contaminants from your diesel fuel tank, improving the performance and longevity of your vehicle. Remember to dispose of the evacuated fuel and tar responsibly, following local regulations and guidelines.
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Frequently asked questions
There are several ways to clean tar out of a diesel fuel tank. Here are some methods:
- Drain the tank and use a rag to wipe down the inside with an aqueous degreaser.
- Drain the tank and use a rag moistened with diesel fuel to wipe down the inside.
- Drain the tank, pour in 5 gallons of gasoline, let it sit for a day, then drain again.
- Drain the tank and use a steam cleaner to clean the inside. Pump the tank dry, then use acetone to mop up the remaining water.
- Drain the tank and use a fuel polishing kit to create a long wand out of copper pipe with a flattened end to create a spray. Use this to 'pressure wash' the bottom of the tank.
There are several signs that indicate your diesel fuel tank needs to be cleaned:
- Irregular running
- Particulate in the filter parts
- Rapid or constant clogging of fuel filters
Tar can form in diesel fuel tanks due to a build-up of sludge, which occurs when particulates and biocontaminants settle at the bottom of the tank. This can be caused by water resting on top of the fuel, leading to the growth of mould or algae.
Yes, it is recommended to keep your fuel tank and the fuel in it clean to avoid gunk being sucked up and clogging the system. This includes regularly checking for contamination and cleaning the tank at the first sign of any issues.
There are several products that can be used to clean a diesel fuel tank. Here are some options:
- Grotamar: This product can help dissolve tar and leave it in suspension to be pumped out.
- Algae X: They offer a diesel fuel catalyst and magnetic fuel conditioner that can help prevent and remove diesel algae.
- Simple Green: This is an aqueous degreaser that can be used to wipe down the inside of the tank.
- Aircraft paint remover: This can be poured into the tank and left overnight to break down tar.










































