Replacing Fuel Pump In Gator 590I Xuv: Step-By-Step Guide

If you want to change the fuel pump on your John Deere Gator 590iXUV, you'll be pleased to know that it's a direct replacement with no modification needed during installation. You can find a range of compatible fuel pumps online, with some suppliers offering free shipping. It's important to note that John Deere no longer sells the original pump, but replacement options are available that meet or exceed OEM specifications. When purchasing a new fuel pump, you can expect improved internals, such as upgraded bushing, a turbine impeller, and a Japanese armature electric motor, which will enhance performance and durability.

Where to buy a fuel pump for a Gator 590ixuv

When it comes to purchasing a fuel pump for your Gator 590i, there are several online retailers you can turn to. Here are some options for you:

Amazon

Amazon offers a wide range of fuel pumps compatible with the John Deere Gator 590i. Some specific fuel pumps you can find on Amazon include:

• QFS OEM In-Tank Fuel Pump Replacement: This fuel pump is designed to fit the John Deere Gator 590i, 625i, 825i, and 850i models from 2011 to 2017. It comes with a tank seal and strainer, offering a quick and easy drop-in installation.
• FPF Fuel Pump and Regulator: This option is suitable for the John Deere Gator 590i, 625i, 825i, and 850i models from 2011 to 2017. It replaces the AM136612 part.
• In-tank Fuel Pump with Filter & Install Kit: This fuel pump is a direct replacement for the John Deere Gator 625i and 825i models, as well as other John Deere vehicles. It comes with a filter and install kit, including the AM136612 and AUC11498 parts.

Fuel Pump Factory

The Fuel Pump Factory offers free shipping on orders received by 3 PM PST, Monday to Friday (excluding holidays). They have fuel pumps compatible with the John Deere Gator 590i, 625i, 825i, 850i, RSX850i, and AM136612. Some specific fuel pumps they offer include:

• FPF Intank OEM Replacement Fuel Pump: This fuel pump is designed as a replacement for the John Deere Gator XUV 590i, 625i, 825i, and 850i models from 2011 to 2017. It replaces the AM136612 part.
• FPF Fuel Pump: This option is suitable for the John Deere Gator 590i, 625i, 825i, and 850i models from 2011 to 2017. It also replaces the AM136612 part.
• FPF Pump Replacement: Specifically designed for the John Deer Gator XUV590I, this fuel pump is a direct replacement option.

How to install a fuel pump in a Gator 590ixuv

This guide will take you through the process of installing a fuel pump in a Gator 590iXUV, a utility vehicle manufactured by John Deere.

Step 1: Prepare the Vehicle

Park the Gator on a flat, level surface and engage the parking brake. Then, locate the fuel pump under the rear seat of the vehicle. Remove the seat and any other necessary components to access the fuel pump. Refer to the owner's manual for specific instructions on accessing the fuel pump.

Step 2: Disconnect the Old Fuel Pump

Before beginning, place a container under the fuel lines to catch any spilled fuel. Then, disconnect the electrical connector and fuel lines from the old fuel pump. Be careful not to damage the connectors or the lines.

Step 3: Install the New Fuel Pump

Take the new fuel pump and connect the fuel lines and electrical connector. Ensure that all connections are secure and tight to prevent leaks.

Step 4: Reassemble and Test

Reinstall the rear seat and any other components that were removed to access the fuel pump. Once everything is secured, turn on the ignition and check for any leaks. If there are no leaks, start the engine and let it run for a few minutes to ensure the new fuel pump is functioning properly.

Things to Note:

It is important to use a fuel pump that is compatible with your specific model of the Gator 590iXUV. Some compatible fuel pumps include the FPF Intank OEM Replacement Fuel Pump and the QFS In-Tank Fuel Pump Replacement, which are designed for the 2011-2017 models. Additionally, always exercise caution when working with fuel and ensure adequate ventilation in the work area.

How to ensure the fuel pump is compatible with your Gator 590ixuv

To ensure that a fuel pump is compatible with your Gator 590iXUV, there are several key factors to consider:

First, verify the correct model year of your Gator 590iXUV. The fuel pump you choose should be compatible with the specific model year of your vehicle. This is important because fuel pump designs can vary between different model years.

Next, check the part number of the fuel pump. For the Gator 590iXUV, the OEM fuel pump part number is AM136612, and the fuel pump regulator part number is AUC11498. Make sure that any replacement fuel pump you purchase matches these part numbers to ensure compatibility.

Additionally, pay attention to the vehicle model compatibility. The fuel pump you choose should specifically state that it is compatible with the John Deere Gator 590iXUV. This vehicle has unique fuel pump requirements, so a fuel pump designed for a different model may not work properly.

Also, consider the specifications of the fuel pump. The fuel pump should have the correct flow rate, voltage, and pressure relief valve specifications to ensure proper performance and compatibility. For example, the FPF fuel pump for the Gator 590iXUV has a flow rate of 100-120 liters per hour at 3.0Bar/13.5V and a voltage of 12V minimum.

Finally, it is always a good idea to consult a mechanic or a trusted online forum for specific recommendations and compatibility checks. They can provide valuable insights and guidance based on their experience and expertise.

By considering these factors, you can ensure that the fuel pump you choose is fully compatible with your Gator 590iXUV, helping to avoid any installation issues or performance problems.

How to identify if your Gator 590ixuv's fuel pump needs replacing

The fuel pump is an important component of your Gator 590ixuv, as it pumps fuel from the vehicle's tank to the engine. If your fuel pump malfunctions, your engine will receive less fuel than it needs, which can cause issues with starting and running your vehicle. Here are some signs that indicate your Gator 590ixuv's fuel pump may need replacing:

• Starting issues: Your Gator may not start at all, or it might start poorly. A poor start will be indicated by sputtering and stuttering, as if the engine is only getting a trickle of fuel.
• Stalling: Your Gator may stall during operation due to a faulty fuel pump. However, vehicles can stall for various reasons, so further testing is required to confirm a fuel pump issue.
• Engine noise: Electronic fuel pumps often won't make any noticeable noise unless they are failing. A failing fuel pump may cause internal engine problems, leading to unusual noises, backfires, and sputtering.
• Inability to maintain speed: You may experience the engine "choking" or struggling to maintain speed, even when the fuel gauge indicates there is fuel in the tank.
• Engine overheating: A failing fuel pump may cause the engine to overheat. The vehicle may operate for 15-30 minutes before stopping. After allowing it to cool down, the vehicle may run again, but the issue will repeat as the engine heats up.
• "Check Engine" light: The "Check Engine" light on your dashboard may illuminate, indicating a potential issue with the fuel pump or another component.

If you suspect a problem with your fuel pump, it is recommended to have your vehicle inspected by a certified mechanic or dealership. They can perform tests to diagnose the issue and determine if the fuel pump or another component needs replacement.

How to fix common issues with a Gator 590ixuv's fuel pump

The John Deere Gator 590ixuv is a powerful utility vehicle, but like any machine, it can experience issues with its fuel pump. Here are some common problems and steps to fix them:

Stalling or Erratic Operation

Stalling can be caused by several factors, and the fuel pump is often a likely culprit. Before attempting any repairs, check the carburetor and the gap between the plug and the block, as these are common causes of stalling that can be easily rectified with basic tools.

Improper Pressure Release in Fuel Tank

If the pressure in the fuel tank is not escaping properly, it can cause issues with the fuel pump. To fix this, clean the cap on the tank to ensure the vent hole is unblocked. Also, clean the fuel filter to prevent any clogging of the passageways.

Fuel Pump Fuses

A faulty or loose fuse can cause issues with the fuel pump. Check the fuse box for any blown fuses or loose connections. Try wiggling the fuses to see if they are secure, and if necessary, use new fuses with electrical grease to ensure a proper connection.

Fuel Filter and Spark Plugs

A clogged fuel filter can lead to fuel pump issues and stalling. Replace the fuel filter regularly, approximately every three months, or as needed depending on usage. Also, clean or replace the spark plugs, as dirty spark plugs can contribute to fuel pump problems.

Fuel Pump Replacement

If the above steps do not resolve the issue, you may need to replace the fuel pump. This can be done by purchasing a new pump and following the installation instructions. Ensure you also drain the fuel and clean the spark plugs before installing the new pump.

It is important to consult a professional mechanic or technician if you are unsure about any of these steps or if the problem persists. They will have the expertise and tools to diagnose and fix more complicated issues.

Frequently asked questions