Changing the fuel pump on a 1998 Ford Contour can be a complex process, but it is possible to do it yourself. The fuel pump is located under the rear seat, which will need to be removed to access the pump. Before beginning this process, it is important to disconnect the negative battery cable and release any pressure in the fuel tank. Once the rear seat and rubber cap on the floor pan are removed, the fuel pump can be disconnected and removed. It is important to note that there are multiple fuel lines and electrical connectors that will need to be carefully detached. Additionally, a special wrench may be required to remove the fuel pump locking ring. When installing the new fuel pump, it is crucial to ensure that all connections are secure and that the rubber cap and rear seat are reinstalled properly.
Characteristics | Values |
---|---|
Time taken to install | 30 minutes |
Tools required | 3/8-inch ratchet and a set of sockets, sender wrench D84P-9275-A (or a hammer and a drift punch), fuel pressure gauge |
Steps | Disconnect negative battery cable, open fuel tank fill cap, open hood of car, connect fuel pressure gauge to pressure relief valve, release pressure in system, drain remaining fuel, remove rear seats, remove rubber cap on floor pan, disconnect electrical harness connectors, remove fuel lines, remove fuel pump, replace O-ring, install new fuel pump, reconnect fuel lines and electrical harness connectors, reinstall rubber cap and rear seats, reconnect negative battery cable |
Notes | Some sources suggest that the fuel tank must be removed, but others disagree |
What You'll Learn
Disconnect the negative battery cable
Disconnecting the negative battery cable is one of the first steps to take when changing the fuel pump on a 1998 Ford Contour. This is done for safety reasons and to reduce the risk of injury or damage to the vehicle.
To disconnect the negative battery cable, you will need a pair of pliers. Locate the negative battery cable terminal; it will be attached to the battery with a bolt. Using the pliers, unscrew the bolt that holds the cable in place. Once the bolt is removed, you can carefully lift the cable away from the terminal. Be sure to set the cable aside in a safe place where it will not cause any accidental connections or sparks.
It is important to note that you should always disconnect the negative battery cable first, as this will reduce the risk of electrical short circuits or accidental activation of components. Additionally, working on a vehicle with the battery disconnected can help prevent injuries or accidents by ensuring that certain systems, such as the ignition or fuel pump, are not active during the repair process.
After completing this step, you can move on to the next steps in the fuel pump replacement procedure, such as releasing the pressure in the fuel tank and removing the rear seats to access the fuel pump assembly. Remember to refer to a trusted repair manual or seek the assistance of a qualified mechanic if you are unsure about any steps in the process.
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Remove rear seats
To remove the rear seats of a 1998 Ford Contour, you must first push down and back on the front of the seats to release the front spring clips. Once the spring clips are released, lift the rear seat up.
Under the rear seat, you will see a large rubber boot with wires running into it. Remove the rubber boot and you will see the fuel pump retainer.
Now, you can remove the rear seats.
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Disconnect fuel lines and electrical harness connectors
Disconnecting the fuel lines and electrical harness connectors is a crucial step in changing the fuel pump in a 1998 Ford Contour. Here is a detailed guide on how to do this:
First, ensure that you have removed the rear seat cushion to access the fuel pump module. This will provide access to the fuel lines and electrical connectors.
Next, locate and disconnect all the electrical harness connectors on the fuel pump. These connectors supply power to the fuel pump, and they need to be detached before removing the fuel lines.
Now, we will move on to the fuel lines. The fuel lines are connected to the fuel pump through nylon push connect fittings. To disconnect the fuel lines, locate and compress the tabs on both sides of each nylon push connect fitting. This will allow you to carefully ease the fuel line out of the fuel pump module. There should be two fuel lines that need to be disconnected.
In some Ford Contour models, there may be additional fuel lines or a return line that needs to be disconnected. These lines are usually secured with a pinch clamp or another type of connector. Make sure to carefully release any remaining fuel lines before proceeding.
Once all the electrical harness connectors and fuel lines have been disconnected, you can proceed to the next step of removing the fuel pump. Remember to work carefully and safely, as fuel system components can be hazardous if not handled properly.
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Remove the fuel pump
To remove the fuel pump from a 1998 Ford Contour, you will need to first release the fuel pressure. Then, remove the rear seat cushion and the plastic grommet from the floor pan. Disconnect the fuel pump module electrical connector and clean the area to prevent contamination in the fuel tank.
Next, disconnect the fuel lines from the fuel pump module by compressing the tabs on both sides of each nylon push connect fitting and easing the fuel line out of the fuel pump module.
Now, turn the fuel pump locking retainer ring counter-clockwise using a fuel tank sender wrench and remove the ring. If you don't have a fuel tank sender wrench, you can use a hammer and a drift punch or a flat-head screwdriver and a small hammer.
Finally, remove the fuel pump module and cover the fuel tank opening to prevent fuel system contamination.
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Reinstall the new fuel pump
To reinstall the new fuel pump, follow these steps:
Firstly, ensure that the new O-ring is in place and lubricated with grease. Carefully install the new fuel pump into the fuel tank. To complete the installation, reverse the removal procedure.
Next, reconnect all the fuel lines and all the electrical harness connectors to the fuel pump. Reinstall the rubber cap on the floor pan, and put the rear seats back in place. Reconnect the negative battery cable to its terminal.
Finally, check for leaks at the fittings. Remove the pressure gauge, start the engine, and recheck for leaks.
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Frequently asked questions
The bottom part of the seat is in place with the help of two plastic clamp things. You need to pull and fiddle around with them to release the seat. They are towards the front and sides of the seat.
Disconnect the fuel lines from the fuel pump by compressing the tabs on both sides of each nylon push connect fitting and easing the fuel line out of the fuel pump module.
Turn the fuel pump locking retainer ring counterclockwise using a fuel tank sender wrench and remove the retainer ring.
Once you have removed the retainer ring, you can simply remove the fuel pump module and cover the fuel tank opening.