Replacing Chevy Hhr Fuel Lines: Step-By-Step Guide

If you're looking to change the fuel line on your 2009 Chevy HHR, you've come to the right place. This is a dreaded task for many, as fuel lines can start to leak and rust, leading to a whole host of problems. Luckily, there are a variety of options available for replacement fuel lines, with kits available from retailers such as Rock Auto, Amazon, and LinesToGo. These kits are designed to make the process easier, with some even claiming to be installed in as little as 30 minutes! It is always recommended to consult a professional or your owner's manual for more information on fuel line replacement.

Splicing the nylon hose

First, make sure you have the correct nylon hose splicer fitting for your 2009 Chevy HHR. The nylon hose splicer fitting is what will connect the two hoses together. You can find these fittings at your local auto parts store or online. Make sure to get the correct size that matches your Chevy HHR's fuel line.

Once you have the fitting, you will need to cut the old fuel line to create two clean ends for the new connection. Use a tube cutter or a sharp knife to make a straight cut through the fuel line. Be very careful when cutting the line, as you don't want to damage any other components or injure yourself.

Now, take the nylon hose splicer fitting and insert it into one end of the fuel line. Make sure it is pushed in firmly and securely. You can use a hose clamp to tighten the connection and ensure a better seal. Repeat this step for the other end of the fuel line.

Some nylon hose splicer fittings come as a solid one-piece construction, which can be easier to work with. In this case, you would cut the old fuel line and simply connect the two ends to each side of the one-piece splicer. Again, use hose clamps to secure the connection and prevent leaks.

When you are finished, double-check all your connections to ensure they are tight and secure. You don't want any leaks in your fuel line, so take your time and inspect your work carefully.

Finally, you can start the car and check for any leaks. If you notice any fuel leaks, tighten the hose clamps further or inspect the splicer fitting to ensure it is correctly installed.

Remember to work safely and wear the appropriate protective gear when working with fuel lines. It is also a good idea to relieve the fuel system pressure and disconnect the battery before starting any work.

Removing the old fuel lines

To remove the old fuel lines from your 2009 Chevy HHR, you will first need to jack up the vehicle and place it on jack stands with the front end higher.

Next, disconnect the fuel pump fuse in the underhood fuse block. Then, release the pressure in the fuel line by starting the car and removing the fuel tank cap.

Now you can begin removing the old lines. Start at the front of the vehicle and work your way to the rear. Take your time and be careful not to damage any other components. Once the old lines are removed, you can begin installing the new lines, starting at the rear of the vehicle.

It is recommended to reuse the OEM quick fitting and clean the fittings with compressed air before installation. Wear safety glasses to protect your eyes. A small amount of clean engine oil can be applied to lube the O-rings.

Installing the new fuel lines

To install the new fuel lines, you will need to jack up the Chevy HHR and place it on jack stands with the front end higher. Start by disconnecting the fuel pump fuse in the underhood fuse block. Then, release the pressure of the fuel line by starting the car and undoing the fuel tank cap.

You can then begin removing the old lines, starting from the front and working towards the rear. When installing the new lines, start from the rear and work them into the retaining clips, following the path of the old lines.

For the nylon splicing, cut the new and original nylon hoses at the same position and use the original nylon hose with the connector, attaching it with the supplied union to the new nylon hose.

Make sure to clean the fittings with a blast of compressed air and wear safety glasses. When installing the new fittings, apply a small drop of clean engine oil to lubricate the O-rings.

Finally, attach the new lines to the existing clips or use zip ties to secure them to the old lines.

Jacking up the car

Jacking up a car is a potentially dangerous task, so it's important to take the proper precautions. Here is a step-by-step guide for jacking up a 2009 Chevy HHR:

Prepare for the repair:

Before you start, make sure you have all the necessary tools and equipment. For this job, you will need a jack, a jack handle, and a lug nut wrench. These tools can usually be found in the spare tire kit, which is typically located in the trunk of the vehicle.

Pre-jack checklist:

Before jacking up the vehicle, there are several important steps to follow:

• Remove or secure any loose items inside the car to prevent them from shifting or moving during the jacking process.
• Ensure that the weight rating of the jack and jack stand is greater than the weight of the vehicle.
• Make sure the jack and jack stand meet the manufacturer's operational standards.
• Perform the jacking procedure on a clean, hard, dry, level surface.

Position the jack:

Now it's time to assemble the jack handle and position the jack under the jack points of the vehicle. The jack points for the 2009 Chevy HHR can be found in the owner's manual or by referring to online resources. It's important to place the jack in the correct location to avoid damaging the vehicle.

Raise the vehicle:

Once the jack is in position, you can start raising the vehicle. Do this slowly and carefully, following the instructions provided by the jack manufacturer. Remember to never get under the vehicle while it is jacked up, as this can be extremely dangerous. Always use jack stands to support the vehicle if you need to go underneath it.

Secure the vehicle:

After the vehicle has been raised to the desired height, secure it with jack stands. Place the jack stands under strong and stable structures of the vehicle, such as the frame. Never place jack stands under unstable components, as this can be dangerous.

Additional safety precautions:

Even when the vehicle is properly jacked up and supported, there are still risks to consider. For example, another car could hit your vehicle and knock it over. Therefore, always be cautious and aware of your surroundings when working on a jacked-up car.

By following these steps, you can safely jack up your 2009 Chevy HHR to perform maintenance or repairs. Remember always to exercise caution and never take shortcuts when working on your vehicle.

Disconnecting the fuel pump fuse

To disconnect the fuel pump fuse of a 2009 Chevy HHR, follow these steps:

First, locate the fuel pump fuse. It should be in the underhood fuse block. Once you've found it, go ahead and remove it. Next, you'll need to release the pressure in the fuel line. Do this by starting the car and letting it run for a short while. Now, turn off the engine and remove the fuel tank cap.

It's important to work safely and wear the appropriate protective gear when handling fuel lines and fuel pumps. Ensure you are wearing safety glasses to protect your eyes.

Now, you're ready to start removing the old fuel lines. Start at the front of the vehicle and work your way to the rear. Take your time and be careful not to damage any seals or other components. Once you've removed the old lines, you can begin installing the new fuel lines, starting at the rear and working your way forward. Make sure to use lubricant on the fittings to prevent damage and help with the installation.

Finally, reconnect the fuel pump fuse and start the engine to test your work. Ensure there are no leaks and that all components are secure.

If you're unable to locate the fuel pump fuse or are uncomfortable performing this task yourself, it's best to consult a qualified mechanic or seek assistance from a local garage.

Frequently asked questions