Reddy heaters are a reliable source of heat used in various settings, including homes, workshops, and garages. They come in different sizes and models but all work on the same basic principle: heating the air and circulating it to provide warmth. One common issue with Reddy heaters is low heat output, which can be caused by a variety of factors such as a dirty or clogged air filter, using the wrong fuel, a faulty ignition system, low fuel pressure, or a malfunctioning thermostat. This article will provide an introduction to adjusting the fuel pressure on a Reddy heater, as well as some general tips on improving its performance.
Characteristics | Values |
---|---|
Cause of low heat output | Dirty or clogged air filter, wrong fuel, faulty ignition system, low fuel pressure, malfunctioning thermostat |
Solution | Clean or replace air filter, use correct fuel, check ignition system, adjust fuel pressure, check thermostat |
Fuel types | Kerosene, diesel, propane |
Fuel filter | Removes impurities and contaminants from fuel, improving combustion |
Air pressure | Determines amount of air fed into combustion chamber, affecting heat generated |
Air pressure adjustment | Use manometer and follow manual instructions |
Pump pressure adjustment | Wear protective gloves, unscrew and remove plastic casing, locate relief valve and pressure gauge plug, remove plug, cover hole with pressure gauge, adjust relief valve until pump pressure matches recommended settings |
Fuel tank maintenance | Drain and refill fuel tank, check for debris, trash, expired fuel, water or mixed fuels |
Plastic hoses | Check for leaks using soapy water, replace if necessary |
Internal components | Check for air leaks, clogged lint filters, broken nozzles, damaged fuel lines |
Fuel types | Kerosene, grade one/two diesel, JET A JP-8 fuel |
Fuel pressure setting | Located on the back of the heater near the fan, adjust using a screwdriver |
What You'll Learn
Adjusting the pressure using the pump pressure adjustment guide
To adjust the pressure on your Reddy Heater, you will need to follow the pump pressure adjustment guide. This process involves a few steps to ensure your heater functions correctly and safely.
First, put on a pair of thick protective gloves for safety. Then, using a screwdriver, preferably a flat-head type, unscrew the plastic casing that covers the middle section of the air intake. This is located inside the heater. As you remove the screws, keep track of them by placing them in a small storage container to avoid misplacing them.
Once the screws are removed, gently pry open the casing with a little force and remove the cover. Set it aside, exposing the internal components of your heater. At this point, you should be able to see a relief valve and a pressure gauge plug.
The next step is to remove the plug on the pressure gauge plug. If it's tight, you may need to use a small adjustable plier to help with the removal. Once the cap is off, you will notice a small hole. Cover this hole with a pressure gauge.
Now, you need to locate the ideal air pressure for your specific heater model. Refer to the owner's manual that came with your Reddy heater. There, you will find the recommended air pressure settings. For example, a medium-sized Reddy heater typically requires 3.4 psi of air pressure to generate approximately 55,000 BTUs of heat. If you have misplaced the manual, you can contact the manufacturer or seek advice from a professional heater service technician.
After determining the correct pressure, it's time to adjust the pressure. Do this by turning the relief valve to the right (clockwise) to increase pressure or to the left (anticlockwise) to decrease pressure. Make sure to follow the recommended pump pressure settings outlined in your manual.
By carefully following these steps, you can adjust the pressure on your Reddy Heater, ensuring optimal performance and safety.
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Checking for leaks in the plastic hoses
To check for leaks in the plastic hoses of your Reddy heater, you will first need to remove the exterior housing. The housing is usually made of thickened plastic or metal, but in most cases, it is made of metal.
Using a screwdriver with an appropriately shaped head, start unscrewing the metal casing and gently prying it loose from the internal sub-units. It is important to keep track of all the screws you remove, so consider using a small plastic box or container to temporarily store them.
Once the casing is removed, you can begin inspecting the plastic hoses for any signs of leaks, cracks, or pinhole-sized tears. To identify leaks, use a small spray bottle filled with warm soapy water to lightly spritz the plastic hoses. If there are any leaks, you will see bubbles gathering on the surface of the plastic tubing. Take note of the size and location of the leak.
For small leaks, you may be able to use a sealant or waterproof tape as a temporary fix. However, it is best to replace the damaged section of the hose with a new piece of plastic tubing. If you discover significant leaks, the entire hose will need to be replaced.
- Ensure you have thoroughly inspected the entire length of the plastic hose, as leaks can occur anywhere along the tubing.
- If you notice any cracks or tears in the plastic hose, it is best to replace the entire hose rather than attempting to repair it.
- When replacing a section of the plastic hose, ensure that the new piece is made of the same material and is an exact fit.
- Before reassembling the heater, clean the metal casing with a dry cloth to remove any dust, dirt, or grime. Avoid using soapy water, as it can cause rust if not thoroughly rinsed.
- If there are any stubborn stains on the metal casing, use a damp cloth and a small piece of steel wool to scrub them off, then wipe the casing dry.
- Always refer to the manufacturer's instructions or manual when performing any maintenance or repairs on your Reddy heater.
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Checking the ignition system
- Inspect the Spark Plug: The spark plug is a critical component of the ignition system. Remove the spark plug and check for any dirt, damage, or carbon buildup. If it is dirty or worn out, clean it with a wire brush or replace it with a new one. Ensure the spark plug gap is correct, and tighten any loose connections.
- Check the Electrodes: Clean the electrodes with a soft-bristled brush to remove any carbon deposits or debris. This ensures a strong spark for ignition.
- Test for Spark: If your Reddy Heater is not igniting, test whether the spark plug is producing a spark. You can do this by connecting one end of a spark plug tester to the spark plug and the other end to a metal part of the heater. If there is no spark, the spark plug may need to be replaced.
- Inspect the Ignition Control: The ignition control module manages the spark. Signs of a faulty ignition control include no spark at the spark plug, intermittent sparking, or the heater starting but quickly shutting down. Test the ignition control with a multimeter, and replace it if necessary.
- Check Wiring and Connections: Wiring issues can disrupt the ignition process. Inspect all wires for damage or fraying. Replace any damaged wires and tighten connections. Clean corroded terminals with a contact cleaner.
- Regular Maintenance: Regularly inspect and clean your ignition system, following the maintenance schedule recommended by the manufacturer. This will help prevent ignition problems and ensure optimal performance.
Remember, a properly functioning ignition system is essential for your Reddy Heater to burn efficiently and safely. Always refer to the owner's manual for specific instructions and safety precautions when working on your heater.
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Cleaning the air filter
To clean the air filter of your Reddy heater, follow these steps:
Firstly, identify the location of the air filter. This can vary depending on the model of your Reddy heater, but it is usually located behind a metal or plastic casing. Once you have located the air filter, remove the casing by unscrewing it with a screwdriver. Make sure to keep track of the screws by placing them in a small container to avoid misplacing them.
After removing the casing, inspect the air filter for any dirt or debris buildup. If the air filter is dirty, you will need to clean it. Use a soft-bristled brush to gently remove any accumulated dirt or debris from the air filter. Be careful not to damage the air filter during the cleaning process.
If the air filter is heavily soiled or damaged, it may be more effective to replace it with a new one. You can find replacement air filters at most hardware stores. Refer to your Reddy heater's manual to determine the correct type and size of air filter for your specific model.
Once the air filter is clean or replaced, reassemble the casing by screwing it back into place. Ensure that all screws are tightened securely.
By regularly cleaning or replacing your Reddy heater's air filter, you can help maintain optimal airflow and improve the heater's performance. A clean air filter will also help extend the lifespan of your heater and reduce the need for frequent repairs.
Additionally, it is important to note that a dirty air filter can restrict airflow, leading to reduced heat output. Therefore, it is recommended to inspect and clean the air filter periodically, especially if you notice a decrease in the heater's performance.
For more detailed instructions on cleaning the air filter of your specific Reddy heater model, refer to the user manual or seek advice from a professional heater technician.
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Checking the fuel filter
Locate the Fuel Filter
First, you need to find the fuel filter. It is usually located near the fuel tank and the fuel line that supplies fuel to the heater. The fuel filter is typically a small, cylindrical component made of metal or plastic. It may be integrated into the fuel line or attached to it.
Inspect the Fuel Filter for Clogs or Damage
Once you have located the fuel filter, carefully inspect it for any signs of clogs or damage. Remove the fuel filter from the fuel line if possible. Some fuel filters have a clear section that allows you to visually inspect the filter for clogs without removing it.
Look for any debris, gunk, or contaminants that may be blocking the filter. Common signs of a clogged fuel filter include dark or discoloured fuel, a strong fuel odour, and reduced heat output from the heater. If the fuel filter looks dirty or clogged, it needs to be cleaned or replaced.
Clean or Replace the Fuel Filter
If the fuel filter is clogged, you can try cleaning it first. Use a soft brush or cloth to gently remove any debris or build-up from the surface and interior of the filter. Be careful not to damage the filter during the cleaning process.
If the fuel filter is severely clogged or damaged, it is best to replace it with a new one. Make sure to purchase a compatible fuel filter from a reputable source. Follow the manufacturer's instructions for installing the new fuel filter.
Check for Proper Fuel Flow
After cleaning or replacing the fuel filter, reassemble the fuel line and turn on the heater. Check if the heater is now receiving an adequate fuel supply. You can usually do this by observing the flame or heat output. If the heater is still not receiving enough fuel, there may be another issue, such as a clogged fuel nozzle or insufficient fuel in the tank.
Regular Maintenance
To prevent future issues, it is important to regularly clean or replace your fuel filter as recommended by the manufacturer. Fuel filters can become clogged over time, especially if the fuel used is contaminated or of poor quality. Regular maintenance of your Reddy Heater, including fuel filter checks, will ensure optimal performance and longevity.
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Frequently asked questions
First, you need to remove the pressure gauge plug from the filter end cover and install a pressure gauge. Then, start the heater and allow the motor to reach its maximum speed. Finally, adjust the pressure by turning the relief valve to the right to increase and to the left to decrease pump pressure.
If your Reddy heater is running cold, it may be due to low fuel pressure. Other common causes include a dirty or clogged air filter, using the wrong fuel, a faulty ignition system, or a malfunctioning thermostat.
The correct fuel pressure depends on the British Thermal Unit (BTU) rating of your heater. For example, a medium-sized Reddy heater that produces 55,000 BTUs of heat requires a pressure of 3.4 psi. You can find the specific fuel pressure for your model in the owner's manual or by contacting the manufacturer.
Do not adjust the pressure settings on your Reddy heater past the manufacturer's specifications, as this will cause the heater to stop working. Even a minor maladjustment in the pressure settings can stop the unit from functioning. Always allow the heater to cool completely before adjusting the fuel pressure to avoid creating steam that can scald your skin.