
The use of fossil fuels has had a significant impact on the environment, contributing to air and water pollution, global warming, and health issues. With the world seeking ways to reduce energy consumption and mitigate climate change, the substantial amount of fossil fuels required to produce bottled water has come under scrutiny. The process of extracting, treating, bottling, and transporting water incurs a significant energy cost, with the plastic production stage alone demanding the most energy.
| Characteristics | Values |
|---|---|
| Energy required to produce bottled water | 32 million to 54 million barrels of oil |
| Breakdown of energy use | 1. Making plastic and turning it into bottles |
| 2. Treating the water | |
| 3. Filling and capping the bottles | |
| 4. Transporting the bottles | |
| Energy used to produce 1 million tons of PET | Equivalent to about 50 billion barrels of oil |
| Energy used to clean, fill, seal and label the bottles | 0.34% of the energy built into the bottle itself |
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What You'll Learn

Energy used to make plastic bottles
The production of bottled water requires a significant amount of energy, and plastic bottles are a major contributor to this energy consumption. The process of making plastic bottles involves several energy-intensive steps, from the production of the plastic resin to the moulding and transportation of the final product.
The type of plastic commonly used for water bottles is polyethylene terephthalate (PET). PET is derived from fossil fuels, primarily crude oil and natural gas. According to the Earth Policy Institute, the production of 29 billion plastic water bottles in the United States each year requires the equivalent of 17 million barrels of crude oil. This amounts to a substantial consumption of fossil fuels, contributing to the energy footprint of the bottled water industry.
The process of manufacturing PET plastic bottles involves melting and fusing small pellets of PET resin. This stage of the production cycle demands a considerable amount of energy. Additionally, the process of treating the water, filling and capping the bottles, and transportation also contribute to the overall energy consumption. While the energy required for these steps may vary, the production of the plastic bottles themselves remains a significant component of the total energy footprint.
Some companies have begun transitioning to lighter-weight plastics, which can reduce the amount of PET used and lower the energy requirements for production. However, this shift is gradual, and not all companies have adopted these changes. Additionally, the recycling of plastic bottles can impact energy consumption. Using recycled PET pellets can reduce the energy costs compared to virgin plastic production, but the process of collecting, sorting, and preparing recycled materials also requires additional energy inputs.
The energy used in the production of plastic bottles, and consequently, bottled water, contributes to the overall environmental impact of the industry. The consumption of fossil fuels for energy production leads to air and water pollution, global warming, and the emission of greenhouse gases. Understanding the energy costs associated with plastic bottle production sheds light on the environmental consequences and encourages consumers to make informed choices to reduce unnecessary energy usage.
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Energy used to treat water
Energy is used during many stages of supplying water and dealing with wastewater. For example, in California, it takes approximately 475-1,400 kWh of energy to treat 300,000 gallons of wastewater. Overall, drinking water and wastewater systems account for approximately 2% of the energy used in the United States, adding over 45 million tons of greenhouse gases annually. In some states, drinking water and wastewater plants are the largest energy consumers, often accounting for 30 to 40% of total energy consumed.
The energy used to treat water can vary depending on the state and country. In China, for example, the majority of water sourced and treated for drinking water purposes comes from conventional sources (groundwater and surface water sourced and used within the same province), and the majority of wastewater is treated using primary and secondary treatment. The environmental impact of water supply and wastewater treatment is particularly significant in China, where electricity is largely generated using coal, which has a large impact on greenhouse gas emissions.
To reduce the energy used to treat water, many states and municipalities are developing programs to help public water systems and wastewater treatment facilities better manage their energy use. For example, Massachusetts has an Energy Management Pilot for Wastewater and Drinking Water Plants, and New York offers financial assistance to municipalities to identify opportunities and install new equipment for energy efficiency upgrades in their water and wastewater treatment facilities.
There are also interactive energy management tools available, such as the ENERGY STAR™ program's Portfolio Manager, which tracks and assesses energy and water consumption. This tool can help utilities set targets for investment priorities, verify efficiency improvements, and calculate their carbon footprint.
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Energy used to fill and cap bottles
The energy used to fill and cap water bottles is only about 0.34% of the energy built into the bottle itself. The energy required to fill and cap bottles is part of the four parts of the production cycle, which includes making the plastic and turning it into bottles, treating the water, and transporting the bottles.
The energy used to fill and cap bottles is small in comparison to the energy used in the other steps of the production cycle. The energy required to treat water depends on the number of treatments used, while the energy used to transport the bottles depends on the distance shipped and the transportation method. Air cargo is the most expensive in terms of energy, followed by truck, cargo ship, and rail shipping.
The total amount of energy used in the production cycle of bottled water has significant environmental implications. In 2007, an estimated total of 32 million to 54 million barrels of oil was required to produce the amount of bottled water consumed in the United States. This amount of oil is enough to fuel more than one million cars for a year and contributes to the depletion of finite fossil fuel reserves.
The consumption of bottled water has increased significantly, with sales surpassing that of milk and beer in the United States. This trend has raised concerns about the environmental impact of bottled water, including the energy used in its production and the pollution caused by plastic waste. It is estimated that only 12% of plastic water bottles are recycled, with the rest ending up in oceans, landfills, and other areas, contributing to the degradation of the natural environment.
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Energy used to transport bottles
The energy used to transport bottled water depends on how far the water is shipped and the transportation method used. Air cargo is the costliest in terms of energy, followed by trucks, cargo ships, and rail shipping. For example, in the case of water transported to Los Angeles, locally sourced water shipped by truck required the least amount of energy, while water from France shipped by cargo ship and rail had the highest energy cost.
Gleick and Cooley found that the energy required to produce plastic bottles and transport them accounted for a significant proportion of the total energy input. The energy used to transport bottled water is also influenced by the type of bottled water being shipped. In the United States, the two main types of bottled water are "spring water" and "purified water". Spring water, which accounts for 56% of US sales, can only be sourced from specific locations, while purified water, making up 44% of sales, can be produced locally.
In their analysis, Gleick and Cooley evaluated three different transportation scenarios and calculated the energy requirements per liter of bottled water. For instance, the total transportation energy for purified water distributed locally in Los Angeles by truck was approximately 1.4 million joules per liter. The energy required to transport bottled water is a significant factor in its overall energy footprint, especially when considering the distance travelled and the mode of transportation.
The energy used for transportation is just one aspect of the total energy expenditure in the production and distribution of bottled water. Other stages in the process, such as the creation of plastic bottles, water treatment, and filling and sealing the bottles, also contribute to the overall energy consumption. The growing consumption of bottled water, with a 70% increase in global sales between 2001 and 2007, has raised concerns about the environmental and economic costs, including the substantial energy requirements for production and delivery.
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Energy used to recycle water
Water recycling requires a substantial amount of energy. The energy is used in the collection, extraction, conveyance, distribution, treatment, and disposal of water. Recycling water on-site or nearby reduces the energy needed to transport water over long distances or pump it from deep within an aquifer. Using recycled water for non-potable purposes, such as flushing toilets, also saves energy and money by reducing treatment requirements.
The energy intensity of water recycling systems varies depending on the scale and technology used. For example, the treatment energy intensity for centralised potable systems with a capacity of less than 5 MLD ranges from 0.75 to 2.0 kWh/kL, while for decentralised non-potable systems with a capacity greater than 200 MLD, the intensity is 0.55 kWh/kL. Pumping energy can vary from 0.19 to 1.43 kWh/kL, and the selected treatment technology can also influence energy use.
Some water recycling processes, such as potable reuse, require less energy than seawater desalination and can be a low-energy option for augmenting water supply. Recycling wastewater for drinking water, irrigation, and industrial applications can help increase the total available water resources, especially in water-scarce regions.
To reduce energy consumption, direct potable reuse without additional drinking water treatment, avoiding reverse osmosis, updating pipe networks, and using more permeable membranes are promising avenues. Additionally, state and local governments are developing programs to help public water systems and wastewater treatment facilities adopt renewable energy sources, such as wind power and waste gas fuel cell technology.
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Frequently asked questions
An estimated total of 32 million to 54 million barrels of oil were used to produce the amount of bottled water consumed in the United States in 2007. This amount is roughly a third of a percent of the energy that the United States consumes as a whole in a year.
The production cycle of bottled water involves four main steps: making the plastic and turning it into bottles, treating the water, filling and capping the bottles, and transporting them.
The step of making the plastic and turning it into bottles uses the most energy. This step alone used about 50 billion barrels of oil worth of energy globally in 2007.
The amount of fossil fuel used for bottled water can be reduced by using lighter-weight plastics for the bottles. This reduces the amount of plastic produced and thus the energy required to produce it.











































