
The fuel tank capacity of a van is an important consideration for anyone planning a road trip or transporting heavy cargo. The 2025 Ford Transit® van offers flexibility in terms of cargo space, passenger accommodation, and roof height configurations. The standard fuel tank capacity of the Ford Transit van is 25 gallons, but an extended-range option offers a 31-gallon tank, which can provide a range of up to 500 miles on a full tank. The Ford Transit 15-passenger van has a slightly larger fuel tank capacity of 25.1 gallons. With these fuel tank sizes, the Transit van provides the advantage of travelling further between refills, making it a convenient choice for long-distance journeys or hauling cargo.
| Characteristics | Values |
|---|---|
| Fuel Tank Capacity | 25 gallons (midship) |
| Fuel Tank Capacity | 25.1 gallons (15-passenger van) |
| Extended-Range Fuel Tank Capacity | 31 gallons (midship) |
| Mileage on Full Tank | 386-500 miles |
| Mileage on Full Extended-Range Tank | 450-500 miles |
| Mileage per Gallon | 14-21 mpg |
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What You'll Learn

Fuel tank capacity: 25-31 gallons
The fuel tank capacity of the Ford Transit Van varies depending on the model year and specifications.
The 2025 Ford Transit Cargo Van offers an extended-range fuel tank capacity of 31 gallons (midship) with capless fuel fill. This larger fuel tank allows for increased travel range, enabling you to go further between refills and pass by stations where you would have previously needed to stop.
Previous models of the Ford Transit Van, such as the 2020 and earlier versions, featured a 25-gallon fuel tank. This includes the 2015-2019 production years and some 2023 models. The 25-gallon tank provides a good balance between cargo space and maneuverability, making it suitable for navigating urban areas with height restrictions.
It's worth noting that the actual range achieved per tank can vary significantly depending on various factors, including driving speed, cargo weight, road conditions, and external factors such as headwinds. Some owners of the Ford Transit Van with the 31-gallon tank have reported achieving approximately 386 miles per tank, while others have aimed for closer to 500 miles. Similarly, for the 25-gallon tank, one owner reported achieving 396 miles before refilling, while another mentioned an estimated range of 452 miles.
The Ford Transit 15-passenger van has a slightly larger gas tank capacity of 25.1 gallons. It is important to avoid overfilling this tank to prevent leakage and maintain proper emissions.
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Capless fuel fill
The Ford Transit Cargo Van is equipped with a capless fuel filler system, also known as Easy Fuel. This feature eliminates the need for a traditional fuel filler cap; instead, users can simply insert the fuel nozzle directly into the filler. Once fuelling is complete, removing the nozzle causes the spring-loaded fuel filler to automatically close and latch, preventing fuel vapours from escaping into the atmosphere and reducing the risk of fuel theft and splashback.
While some users have expressed frustration with the capless system, citing issues such as difficulty inserting the nozzle and fuel spillage, others have praised its convenience and ease of use. It is important to note that the capless fuel filler may require a specific angle or technique when fuelling to avoid leakage and splashing.
In the event that a capless fuel filler becomes damaged or problematic outside of the vehicle's warranty, owners may need to purchase a filler neck and cap separately for repairs. This can be sourced from junkyards or hot rod parts sellers, or by ordering a new part directly from the manufacturer.
The Ford Transit 15-passenger van has a fuel tank capacity of approximately 25 gallons (25.1 gallons, to be precise). It is recommended to avoid overfilling the tank, as this may lead to leakage and subsequent issues with emissions and safety.
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Range per tank: 386-500 miles
The 2023 Ford Transit van with an extended 31-gallon fuel tank offers a range of 386-500 miles per tank. This range is dependent on several factors, including driving speed, terrain, and cargo weight.
For instance, driving at speeds above 65 mph can result in lower miles per gallon (MPG), with estimates ranging from 16 to 21 MPG. Towing a trailer, driving in mountainous areas, or carrying additional cargo on the van's roof can also impact fuel efficiency.
The Ford Transit van's fuel efficiency can be influenced by driving habits and conditions. Drafting behind a semi-truck at different speeds, for example, can result in varying MPG readings, with slower speeds typically yielding higher MPG estimates. Additionally, the initial readings provided by the dealer may not accurately reflect real-world driving conditions, and fuel efficiency can improve after the first few thousand miles as the van's computer adjusts to your driving habits.
The 2025 Ford Transit van is also available with a 25-gallon fuel tank, which can provide a range of over 450 miles when driven conservatively. This option offers flexibility in terms of cargo space and maneuverability, making it suitable for urban areas with height restrictions.
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MPG: 14-21
The fuel efficiency of a Transit van depends on a variety of factors, including speed, cargo weight, and wind resistance. For example, a Transit van owner reported that they were able to achieve MPGs in the low 20s when drafting a semi going under 65 mph, while drafting a semi going 80 mph resulted in MPGs of around 16. Driving at non-draft speeds below 65 mph can result in MPGs of 16 or higher, while driving at 70-75 mph can drop MPGs below 14. Another owner reported achieving 17-19 mpg with EcoBoost and driving conservatively.
The fuel tank capacity of the Transit van also varies depending on the model year and configuration. For instance, the 2025 Ford Transit Cargo Van is listed with a 31-gallon extended-range fuel tank, while the standard fuel tank capacity for the Transit van is typically around 25 gallons. The 2023 model year Transit vans with the 31-gallon tank can expect a range of around 386 miles to empty, which is less than the expected 500 miles. However, actual mileage may vary depending on driving conditions and cargo weight.
It's important to note that the initial fuel economy readings may not be accurate as they are based on the vehicle's time on the dealer lot. Once the initial fuel tank is used and refilled, owners may see higher MPG readings. Additionally, the onboard computer's mileage estimates may not always be accurate due to various factors influencing fuel consumption.
To maximize fuel efficiency, owners should consider factors such as speed, cargo weight, and wind resistance. Maintaining speeds between 60 and 65 mph can help improve MPGs, and driving without drafting semis can make a significant difference. Keeping the vehicle well-maintained and using fuel types recommended by the manufacturer can also contribute to optimal fuel efficiency.
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Safety concerns with overfilling
The fuel tank capacity of a Transit van varies, with some models having a capacity of 25 gallons, while others can hold up to 31 gallons of fuel. While it may be tempting to fill the tank to the brim to maximise your range, overfilling can lead to several safety concerns:
Leakage and Fire Risk
Overfilling your Transit van's fuel tank can lead to fuel leakage. This not only wastes precious fuel but also poses a serious safety hazard as the surrounding areas become more susceptible to fires. Gasoline is highly flammable, and any leaks near hot engine components or open flames can have catastrophic consequences.
Evaporative Emission Control System Damage
Modern vehicles, including Transit vans, are equipped with an Evaporative Emission Control System (EVAP) to prevent gasoline fumes from escaping into the atmosphere. This system is designed to handle vapours, not liquid gasoline. Overfilling the tank can cause liquid fuel to enter the EVAP system, damaging critical components like the canister and purge valve.
Engine Performance and Fuel Efficiency Issues
An overfilled fuel tank can interfere with the vehicle's fuel injection system, leading to decreased engine performance. You may experience reduced power and acceleration, and your van will likely deliver poorer fuel economy. This means more frequent visits to the pump, defeating the purpose of overfilling in the first place.
Environmental Impact
The EVAP system plays a crucial role in reducing harmful emissions. When this system is compromised due to overfilling, it can lead to an increase in harmful vapours released into the atmosphere. This not only impacts air quality but also contributes to environmental pollution and climate change.
Costly Repairs
Overfilling your Transit van's fuel tank can lead to expensive repairs. Replacing damaged EVAP system components, such as canisters and valves, can cost hundreds of dollars. It's a costly mistake that can be easily avoided by simply refraining from topping off the tank after it reaches the recommended fill level.
To summarise, while it's important to keep your Transit van's fuel tank adequately filled for your journeys, overfilling can lead to safety, environmental, and financial issues. Always follow the manufacturer's recommendations for fuelling your vehicle and pay attention to the pump's automatic shut-off to avoid overfilling.
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Frequently asked questions
The fuel tank capacity of the Ford Transit Van is 25 gallons. There is also an extended-range fuel tank option that can hold 31 gallons.
The number of miles you can get from a tank of fuel will depend on various factors, such as speed, cargo weight, and driving conditions. On average, you can expect to get around 350-500 miles from a full tank.
The Ford Transit Van can accommodate up to 15 passengers, depending on the configuration. It also offers flexible cargo space to meet your hauling needs.
The Ford Transit Van offers three available roof heights and two available body lengths, providing flexibility in terms of cargo space and passenger accommodation. It also comes with features like Intelligent AWD, Blind Spot Information System (BLIS®), and Ford Co-Pilot360® Technologies, enhancing handling, maximizing traction, and improving overall driving safety and comfort.










































